Industrial Testing Equipment · Material Testing Machines

Bottle Cap Torque Tester

Bench closure torque tester with adjustable chucks, upright or inverted clamping, four ranges and peak hold for cap tightening and opening force.

HT-10A (4 models) ·

Key specifications

Torque range
0.015 to 20.00 N·m across four sizes
Accuracy
±0.5% within 10% of range ±3 digits; ±1.0% on the largest size
Measurement modes
TRACK and PEAK
Units
N·m, kgf·cm and lbf·in
Chuck
Adjustable, 160 × 160 mm
Test positions
Container upright or inverted
Overload capacity
120% of range
Interface
RS232 with SCPI commands
Body
330 × 190 × 190 mm, 12 kg
Supplied accessories
LK26011 and LK26012

A cap that is too loose leaks in transit; a cap that is too tight cannot be opened by the person who buys it. Both faults are invisible on a filling line, and both are decided by a torque measured on a sample, not by the capping head’s setting.

Product overview

The tester is a bench body with two chucks on a slide. One holds the container, the other holds the closure, and a handwheel closes the gap between them. The load path runs from the closure chuck through a built-in sensor, so the torque applied by hand to the container, or by the container to the closure, is what the instrument reads.

The slide is what makes the fixture useful across a filling line. A bottle and a cap of different diameters are each held on their own axis, and the distance between them is set by the wheel rather than by a fixed frame. The container can be clamped upright for a tightening check or inverted for an opening check.

How the bottle cap torque tester works

The sensor is a strain-gauge bridge inside the body, in series with the chuck that holds the closure. Turning the container against a restrained closure, or the closure against a restrained container, twists the bridge; the instrument converts the strain to torque in the selected unit.

Two modes cover the two ways the number is used. TRACK follows the applied torque as it rises, which is what shows where a thread starts to bind and how the torque builds before the seal breaks. PEAK holds the highest value, which is the single figure a specification is usually written against.

The upper limit is set from the specification. A reading above it lights the status lamp and sounds a long alarm, so a sample can be checked without reading the display. The stored settings hold the limits for a set of containers, and the interface lets a run be logged rather than written down.

How to select the right bottle cap torque tester

Start with the closure, not the bottle. The torque needed to open a closure rises with its diameter for the same sealing force, so a wide jar lid and a narrow dropper cap sit at opposite ends of the range even when the containers are a similar size.

Then decide which of the two numbers matters. A filling line that controls its capping head needs closing torque; a packaging check that asks whether a customer can open the pack needs opening torque; a complaint investigation needs both, taken on the same sample.

Then look at the fixture. The chuck jaws have to grip the closure without deforming it, which is a different problem for a metal crown, a plastic screw cap and a tamper-evident band. A closure that is crushed by the jaws reads high and leaves the evidence on the sample.

Finally, decide how the result is recorded. A bench that reads and adjusts needs the alarm and the peak hold; a line that has to keep records needs the interface and the stores, and a bench that has to attach a printout to a batch needs the printer.

Measurement limitations and selection considerations

The reading depends on how the sample is held. A container that is squeezed by its chuck deforms the neck and changes the friction under the cap; a closure gripped off-centre applies the torque unevenly. Both effects are larger on thin-walled containers than on glass.

Opening torque is not a fixed property of a pack. It falls as the liner relaxes and as the thread creeps, so a measurement taken one minute after capping and one taken a week later differ while the pack has not changed. The interval between capping and testing has to be part of the specification for the numbers to mean anything.

For a closure that is applied by a machine with a torque-controlled head rather than by a fixed setting, the sample check still applies, but the instrument is not a substitute for the head’s own control loop. And for a pack that is opened by tearing rather than by turning, torque measurement does not describe the force that matters.

Features

  • Two adjustable chucks on a slide, so a bottle and its cap are each held on their own axis rather than being held by hand
  • Upright and inverted clamping, which is what separates a tightening check from an opening check on the same container
  • Built-in sensor with a stated overload capacity, so a cap that binds does not end the test with a damaged head
  • Ten numbered stores, which lets a line keep the limits for ten container sizes and recall them by number
  • Preset upper limit with a lamp and a long audible alarm, for sorting without reading the display
  • RS232 with a command set, so readings can be logged without an operator writing them down
  • Colour touch display on the fourth generation, with a torque curve available as an added function
  • Five-minute auto power off and a battery indication on the portable generations

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Range, HT-10A0.015 to 1.000 N·m / 0.15 to 10.00 kgf·cm / 0.15 to 9.00 lbf·inStandard
Range, HT-50A0.15 to 5.00 N·m / 1.5 to 50.0 kgf·cm / 1.5 to 45.0 lbf·inStandard
Range, HT-100A0.15 to 10.00 N·m / 1.5 to 100.0 kgf·cm / 1.5 to 90.0 lbf·inStandard
Range, HT-200A0.50 to 20.00 N·m / 5.0 to 200.0 kgf·cm / 5.0 to 180.0 lbf·inStandard
Accuracy±0.5% within 10% of range ±3 digits; ±1.0% on HT-200AStandard
Sensor accuracyBuilt-in sensor quoted at 0.5% of full scaleStandard
Overload120% of rangeStandard
Measurement modesTRACK for live reading and zeroing; PEAK for the held maximumStandard
UnitsN·m, kgf·cm and lbf·in, three-position switchStandard
Reference standardNot stated in the materialInformation required
Fixture
ChuckAdjustable, 160 × 160 mm, for containers and closures of different sizes and shapesStandard
Clamping rangePrinted as Φ5 to Φ10; the figure is doubtful and is covered in the notesInformation required
Test positionsContainer upright or invertedStandard
Clamping methodTwo chucks on a slide, closed by a handwheel; the container is held in one and the closure in the otherStandard
Display and data
DisplayColour LCD with touch input on the fourth generation; character LCD on the earlier generationsStandard
Torque curveAvailable as an added function on the colour displayOptional
Stored readingsTen sets, numbered 0 to 9Standard
Over-limit alarmUpper limit preset; status lamp and a long audible alarm when exceededStandard
Battery indicationFittedStandard
Auto power offFive minutes without operation, can be switched on or offStandard
Built-in printerListed for the fourth generation in the generation guideOptional
Electrical
SupplyAC 220 V, 50 HzStandard
Charger socketMarked DC 12 V 400 mA on the rear panelStandard
Charger rating in the specification tableInput 220 to 240 V AC, output 7.2 V DC at 400 mAInformation required
Interface
RS232Fitted, for recording and printingStandard
Command setSCPI, for remote control and data collection without the front panelStandard
Mechanical
Body330 × 190 × 190 mmStandard
Weight12 kgStandard
SealingDescribed as water resistant, without an ingress protection ratingInformation required
Accessories
Standard accessoriesLK26011 and LK26012Standard
Accessory contentNames, quantities and the closures each one fits are not stated in the materialInformation required

Available models

Selection table
Model Configuration Key ranges Availability
HT-10A Fourth generation, colour touch display, AC supply 0.015 to 1.000 N·m / 0.15 to 10.00 kgf·cm / 0.15 to 9.00 lbf·in For small pharmaceutical and dropper closures
HT-50A Fourth generation, colour touch display, AC supply 0.15 to 5.00 N·m / 1.5 to 50.0 kgf·cm / 1.5 to 45.0 lbf·in
HT-100A Fourth generation, colour touch display, AC supply 0.15 to 10.00 N·m / 1.5 to 100.0 kgf·cm / 1.5 to 90.0 lbf·in
HT-200A Fourth generation, colour touch display, AC supply 0.50 to 20.00 N·m / 5.0 to 200.0 kgf·cm / 5.0 to 180.0 lbf·in The size named in the source folder; quoted at ±1.0% rather than ±0.5%

Customization

  • Chuck jaws shaped for a particular closure, to be agreed at order
  • Torque curve recording added to the colour display

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The chuck clamping range, printed as Φ5 to Φ10 on a 160 mm chuck, which is too narrow to be credible and needs measuring
  • What LK26011 and LK26012 contain, in what quantity, and which closures they fit
  • The supply arrangement, given as AC 220 V 50 Hz for this generation while the rear panel is marked for a 12 V DC input and the specification table lists a 7.2 V charger
  • The ingress protection rating behind the water-resistant description
  • Whether the fourth generation has ten stored readings, since the function text says ten and the generation guide says none
  • Whether the built-in printer listed for the fourth generation applies to all four sizes
  • Whether a calibration certificate is supplied and to which standard the ±0.5% figure is quoted
  • The operating temperature and humidity limits

Frequently asked questions

Does the tester measure opening torque, closing torque, or both?

Both, and the distinction is made by how the container is clamped. With the container upright and the cap chuck turned by hand, the reading is the torque needed to tighten or to start the cap; with the container inverted, the same movement measures the force needed to break the seal and open it. The same instrument does both, but the two numbers are not interchangeable and should be recorded separately.

Which range is needed for a beverage closure?

It depends on the closure diameter and on the application torque, not on the bottle size. A wide closure concentrates the same force at a larger radius and therefore reads higher torque. The practical test is to run the largest and the smallest closure the line uses on a representative sample and pick the size that keeps both readings in the upper part of its scale rather than at the very bottom.

What has to be confirmed before a quotation?

The closure diameter and type, the torque the capping head is set to, whether opening torque has to be measured as well as closing torque, and how the result is recorded. The chuck jaws also have to suit the closure, and a closure with an unusual skirt or a tamper band needs that settled before the order.

Related products

Other models in the same range

Front panel of a yellow torque meter with a three-and-a-half digit liquid crystal display at the upper left, a power rocker and a round reset button on the left, capacity and mode selector switches in the middle and a square drive socket on the right

HP-10S (5 models) · Material Testing Machines

Electric Screwdriver Torque Tester

Bench torque tester for setting the clutch of electric screwdrivers, with five ranges, three units, ten stored readings, peak hold and an RS232 link.

Torque range
0.015 to 20.00 N·m across five sizes
Accuracy
±0.5% of reading ±3 digits on four sizes; ±1.0% on the largest
Measurement modes
TRACK and PEAK
Units
N·m, kgf·cm and lbf·in

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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