- Torque range
- 0.015 to 20.00 N·m across four sizes
- Accuracy
- ±0.5% within 10% of range ±3 digits; ±1.0% on the largest size
- Measurement modes
- TRACK and PEAK
- Units
- N·m, kgf·cm and lbf·in
- Chuck
- Adjustable, 160 × 160 mm
- Test positions
- Container upright or inverted
- Overload capacity
- 120% of range
- Interface
- RS232 with SCPI commands
- Body
- 330 × 190 × 190 mm, 12 kg
- Supplied accessories
- LK26011 and LK26012
A cap that is too loose leaks in transit; a cap that is too tight cannot be opened by the person who buys it. Both faults are invisible on a filling line, and both are decided by a torque measured on a sample, not by the capping head’s setting.
Product overview
The tester is a bench body with two chucks on a slide. One holds the container, the other holds the closure, and a handwheel closes the gap between them. The load path runs from the closure chuck through a built-in sensor, so the torque applied by hand to the container, or by the container to the closure, is what the instrument reads.
The slide is what makes the fixture useful across a filling line. A bottle and a cap of different diameters are each held on their own axis, and the distance between them is set by the wheel rather than by a fixed frame. The container can be clamped upright for a tightening check or inverted for an opening check.
How the bottle cap torque tester works
The sensor is a strain-gauge bridge inside the body, in series with the chuck that holds the closure. Turning the container against a restrained closure, or the closure against a restrained container, twists the bridge; the instrument converts the strain to torque in the selected unit.
Two modes cover the two ways the number is used. TRACK follows the applied torque as it rises, which is what shows where a thread starts to bind and how the torque builds before the seal breaks. PEAK holds the highest value, which is the single figure a specification is usually written against.
The upper limit is set from the specification. A reading above it lights the status lamp and sounds a long alarm, so a sample can be checked without reading the display. The stored settings hold the limits for a set of containers, and the interface lets a run be logged rather than written down.
How to select the right bottle cap torque tester
Start with the closure, not the bottle. The torque needed to open a closure rises with its diameter for the same sealing force, so a wide jar lid and a narrow dropper cap sit at opposite ends of the range even when the containers are a similar size.
Then decide which of the two numbers matters. A filling line that controls its capping head needs closing torque; a packaging check that asks whether a customer can open the pack needs opening torque; a complaint investigation needs both, taken on the same sample.
Then look at the fixture. The chuck jaws have to grip the closure without deforming it, which is a different problem for a metal crown, a plastic screw cap and a tamper-evident band. A closure that is crushed by the jaws reads high and leaves the evidence on the sample.
Finally, decide how the result is recorded. A bench that reads and adjusts needs the alarm and the peak hold; a line that has to keep records needs the interface and the stores, and a bench that has to attach a printout to a batch needs the printer.
Measurement limitations and selection considerations
The reading depends on how the sample is held. A container that is squeezed by its chuck deforms the neck and changes the friction under the cap; a closure gripped off-centre applies the torque unevenly. Both effects are larger on thin-walled containers than on glass.
Opening torque is not a fixed property of a pack. It falls as the liner relaxes and as the thread creeps, so a measurement taken one minute after capping and one taken a week later differ while the pack has not changed. The interval between capping and testing has to be part of the specification for the numbers to mean anything.
For a closure that is applied by a machine with a torque-controlled head rather than by a fixed setting, the sample check still applies, but the instrument is not a substitute for the head’s own control loop. And for a pack that is opened by tearing rather than by turning, torque measurement does not describe the force that matters.
Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.