Application

Industrial Test Bench & Calibration

Building and maintaining test benches and calibration loops for instruments, components and assemblies.

Why this measurement is difficult to get right

A test bench is a measurement system rather than a single instrument, and its validity depends on the weakest link in the chain. A bench built around a reference instrument of unknown traceability will produce confident numbers that cannot be defended.

The practical sequence is to define the quantity and range, choose a reference several times more accurate than the tolerance being judged, and then arrange the signal path so nothing in it degrades the reference.

What has to be measured

  • Generating a known electrical, pressure or temperature value for comparison.
  • Reading back the output of the device under test.
  • Conditioning and isolating signals between the DUT and the measuring instrument.
  • Recording results against a serial number or batch for traceability.

Which instrument measures what

Measurement to instrument map
Quantities to measure Instrument family
Sourcing electrical signals Electrical and multifunction calibrators
Sourcing pressure Pressure calibrators and test pumps
Sourcing temperature Temperature calibrators and dry blocks
Reading the device output Digital multimeters and panel meters
Signal isolation and conversion Industrial automation and control devices
Recording and traceability Data acquisition and monitoring

Practical considerations

  • Define the uncertainty budget before selecting hardware; a reference only has to be good enough, but it has to be demonstrably good enough.
  • Whether calibration is to be performed on site or in the workshop decides between portable and bench instruments.
  • Confirm what documentation the bench must produce, since that determines whether recording and certification functions are required.

Published products

Instruments for industrial test bench & calibration

Illustrative reference plate for the Industrial Data Logger (DL-16)

DL-16 · Industrial Data Loggers Reference listing

Industrial Data Logger

Standalone multi-channel data logger recording temperature, voltage and current inputs at programmable intervals, with internal memory and network export.

Channels
16 universal inputs
Input types
Thermocouple, RTD, 4-20 mA, 0-10 V
Sampling interval
1 s to 24 h
Internal memory
8 GB, expandable by SD card
Illustrative reference plate for the Digital Panel Meter (DPM-48)

DPM-48 · Panel Meters Reference listing

Digital Panel Meter

Panel-mounted digital indicator accepting 4-20 mA, voltage or RTD input, with programmable scaling and relay outputs for local alarm duty.

Display
4 digit, 0.56 inch LED
Input
4-20 mA, 0-10 V, RTD, thermocouple
Accuracy
±0.2% of full scale
Relay outputs
Two, configurable
Illustrative reference plate for the Digital Vernier Caliper (DVC-150)

DVC-150 · Digital Calipers Reference listing

Digital Vernier Caliper

Stainless steel digital caliper with a capacitive encoder, 0.01 mm resolution and four measurement functions, in hardened and hardened stainless construction.

Range
0-150 mm
Resolution
0.01 mm
Accuracy
±0.02 mm
Display
LCD, metric and inch
Illustrative reference plate for the Inductive Proximity Sensor (IPS-M18)

IPS-M18 · Proximity Sensors Reference listing

Inductive Proximity Sensor

Non-contact inductive sensor detecting ferrous and non-ferrous metal targets, with an M18 barrel body, PNP or NPN output and a shielded or unshielded sensing face.

Sensing distance
5 mm shielded, 8 mm unshielded
Body
M18 × 1, nickel-plated brass
Output
PNP or NPN, normally open
Supply
10-30 V DC
Illustrative reference plate for the Portable Leeb Hardness Tester (LHT-200)

LHT-200 · Hardness Testers Reference listing

Portable Leeb Hardness Tester

Handheld rebound hardness tester for metals, converting the result to Rockwell, Brinell and Vickers scales, for use on large or installed parts.

Method
Leeb rebound, HL
Hardness scales
HL, HRC, HRB, HB, HV, HS
Measuring range
170-960 HL
Materials
Steel, cast iron, aluminium, brass, copper
Illustrative reference plate for the Portable Multi-Gas Detector (MGD-4)

MGD-4 · Portable Gas Detectors Reference listing

Portable Multi-Gas Detector

Four-gas personal detector with a pumped or diffusion inlet, audible and visual alarms, and a datalog for confined space entry and plant rounds.

Sensors
LEL, O₂, CO, H₂S
Sampling
Diffusion or integral pump
Alarms
Audible 95 dB, visual, vibration
Protection
IP66, drop tested 2 m
Illustrative reference plate for the Portable Pressure Calibrator (PCAL-60)

PCAL-60 · Pressure Calibrators Reference listing

Portable Pressure Calibrator

Handheld pressure calibrator combining a hand pump and a reference sensor, generating pressure and measuring the transmitter output in a single instrument.

Pressure range
-0.95 to 60 bar
Reference accuracy
±0.05% of full scale
Electrical measurement
4-20 mA, 0-30 V, switch test
Pump
Integrated hand pump with fine adjust
Illustrative reference plate for the Compact PLC System (PLC-X20)

PLC-X20 · PLC Systems Reference listing

Compact PLC System

Compact programmable logic controller with integral digital and analog I/O, expandable by modules, with Ethernet and serial communication.

Digital I/O
12 in, 8 out onboard
Analog I/O
2 in, 1 out onboard
Program memory
64 k steps
Scan time
0.2 µs per basic instruction
Illustrative reference plate for the Two-Wire Pressure Transmitter (PTX-200)

PTX-200 · Pressure Transmitters Reference listing

Two-Wire Pressure Transmitter

Two-wire 4-20 mA pressure transmitter with a stainless steel wetted diaphragm, available in gauge, absolute and compound ranges for process and utility duties.

Pressure range
0-0.1 bar to 0-600 bar
Output
4-20 mA, two-wire
Accuracy
±0.25% of span
Wetted material
316L stainless steel
Illustrative reference plate for the Industrial RTD Temperature Sensor (RTD-PT100)

RTD-PT100 · RTD Temperature Sensors Reference listing

Industrial RTD Temperature Sensor

PT100 resistance thermometer assembly with a stainless steel sheath, available in two, three and four-wire configurations for process and laboratory duty.

Element
PT100, platinum thin or wire-wound
Wiring
2, 3 or 4 wire
Accuracy class
Class A or Class B
Temperature range
-50 to 400 °C
Illustrative reference plate for the Integrating Sound Level Meter (SLM-30)

SLM-30 · Noise Meters Reference listing

Integrating Sound Level Meter

Class 2 integrating sound level meter measuring sound pressure level and equivalent continuous level, with A and C weighting and octave analysis.

Measuring range
30-130 dB
Accuracy
Class 2, ±1.0 dB
Weighting
A, C and Z
Time weighting
Fast, slow, impulse
Illustrative reference plate for the Ultrasonic Thickness Gauge (UTG-5)

UTG-5 · Ultrasonic Thickness Gauges Reference listing

Ultrasonic Thickness Gauge

Portable ultrasonic thickness gauge measuring remaining wall thickness of metals and plastics from one side, for corrosion survey and inspection work.

Measuring range
0.75-300 mm (steel)
Accuracy
±(0.5% + 0.1) mm
Resolution
0.01 mm
Velocity range
1000-9999 m/s

Frequently asked

Industrial Test Bench & Calibration questions

How much more accurate should a reference instrument be?

A widely used working ratio is four to one, meaning the reference uncertainty should be at most a quarter of the tolerance being judged. A larger ratio gives more confidence but raises cost quickly.

Quoting for industrial test bench & calibration

Send the measurand, the range and the conditions, and we will confirm the instrument family, the configuration and the lead time.

Request for quotation

Request a quotation - Industrial Test Bench & Calibration

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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