Electrical Test & Measurement · Electrical Test Equipment

Four-Point Probe Sheet Resistance and Resistivity Tester

Four-point probe testers that read sheet resistance, resistivity and conductivity on wafers, films, coatings and bulk samples, with thickness preset and 3% sheet resistance accuracy.

SJ2663 (4 models) ·

Key specifications

Measured quantities
Sheet resistance, resistivity, conductivity and plain resistance, shown together
Probe geometry
Four in-line probes, 1 mm, 2 mm or 4 mm spacing depending on the head fitted
Resistance range
100 µΩ to 100 kΩ on the compact model; 1 µΩ to 100 MΩ on the widest
Sheet resistance accuracy
3% on three models; 4% on the low-resistance model; 5% above 2 MΩ
Resistance accuracy
0.05% in the middle of the range; 0.2% at the bottom; up to 0.5% at the top
Test current
≤10 mA, ≤100 mA or ≤500 mA depending on model
Thickness correction
Sample thickness entered once, so resistivity is computed without a lookup table
Dual measurement mode
Fitted on three models, to correct probe drift and edge effects
Interfaces
HANDLER, RS232, RS485, USB host and USB device

A sheet of conductive film has no length and no width that matter. What it has is a resistance per square, and that is the number a coating line, a wafer fab or a photovoltaic process is actually controlling. Measuring it takes four points on the surface, not two clips on the ends.

Product overview

These are bench instruments for sheet resistance, resistivity and conductivity, with a plain resistance mode for bulk parts. Each one drives a current through the outer two probes of an in-line four-point head and reads the voltage across the inner two.

Four models cover the range. The compact one reads 100 µΩ to 100 kΩ on a 4.3-inch screen. The three larger ones run from 10 µΩ to 1 MΩ, from 1 µΩ to 20 kΩ, and from 1 µΩ to 100 MΩ, with 7-inch screens and a dual measurement mode that corrects probe drift and edge effects. Sheet resistance accuracy is quoted separately from resistance accuracy, at 3% or 4%, because it depends on geometry as well as on the electronics.

All four take the same probe heads and the same stand, measure temperature alongside the electrical result, and carry HANDLER, RS232, RS485 and USB host as standard.

How the four-point probe tester works

Four probes are pressed onto the surface in a line, equally spaced. The outer two carry a known current; the inner two measure the voltage that current produces between them. Because the voltage probes draw almost no current, the contact resistance under those two tips does not enter the reading, and the probe resistance does not either.

For a layer thin compared with the probe spacing, the sheet resistance is proportional to the measured voltage divided by the current, with a constant fixed by the geometry. The instrument applies that constant, so the display reads in ohms per square. When the layer is not thin compared with the spacing, or the sample is small, a correction factor applies, and that is where the dual measurement mode and the correct probe spacing earn their place.

Resistivity follows from the sheet resistance multiplied by the thickness. The thickness is entered before the run, which is why the instrument can show resistivity directly instead of asking the operator to multiply afterwards. Conductivity is its reciprocal, displayed in siemens per unit length.

How to select the right four-point probe tester

Start with the sheet resistance window. Coated glass and thin metal films sit in the low ohms per square and suit the low-resistance model; semiconductor layers and lightly doped films sit higher and need the wide-range model; a laboratory that sees both needs the wide one and should accept its coarser accuracy at the extremes.

Then the material, because it fixes the probe head. Tungsten carbide at 1 mm for hard wafers, beryllium copper at 2 mm for metals and photovoltaic panels, 4 mm for larger samples, and a conductive rubber tip for films that a needle would pierce. The head, not the instrument, decides whether the sample survives the measurement.

Then the sample size against the probe spacing. A small coupon relative to the spacing needs a correction, and the models with the dual measurement mode handle it better. A 200 mm panel does not.

Then the thickness range. A resistivity reading is only as good as the thickness entered, and a sample whose thickness varies across its area will give a resistivity that varies for a reason the instrument cannot see.

Finally the output. A lab needs the display and the USB record; a coating line needs the handler or the serial link and a comparator with limits per product.

Measurement limitations and selection considerations

The measurement assumes a homogeneous layer. A coating with a resistive skin over a conductive base, or a wafer with an implant profile, is not a single sheet, and the four-point reading is an average of what the current path samples, weighted towards the surface.

Probe pressure matters. Too little and the contact is unstable; too much and a soft film is pierced or a thin wafer is cracked. The material gives no pressure figure, and the correct pressure depends on the tip and the sample, so it has to be established on the material itself.

The reading is at the surface, under the probes. A sample that has just been handled, cleaned or coated may still be changing; the temperature and humidity readout is there to make that visible, and the temperature compensation only corrects a number, not the drift.

Edge effects are the largest source of error on small samples. Current spreading near an edge lowers the apparent sheet resistance, and the correction depends on the distance from the probe to the edge. A fixture that places the probes at a repeatable distance from the edge is worth more than a better instrument.

Finally, this is not a mapping instrument. It measures where the probes are placed; a wafer or a panel has a distribution, and characterising that distribution needs a stage that moves the sample between readings.

Features

  • Sheet resistance and resistivity are computed inside the instrument from the probe geometry and an entered thickness, so no correction table has to be carried to the bench
  • Four probe heads cover hard wafers, metal films, photovoltaic panels and fragile coatings, including a conductive rubber tip for layers that a steel needle would pierce
  • A dual electrical measurement mode on three models reverses the current path to correct probe drift and edge effects, which is what makes a reading repeatable on a small sample
  • Sheet resistance accuracy of 3% on three models, stated separately from the 0.05% resistance accuracy so the two are not confused
  • Temperature and humidity are measured alongside the electrical result, and temperature compensation is applied for materials whose resistivity moves with the room
  • A sorting comparator with three levels, so wafers or coated panels can be graded rather than only accepted or rejected
  • HANDLER, RS232, RS485 and USB host on every model, so the instrument can feed a line or a statistics file without an option
  • A 4.3-inch body at 4 kg for the compact model, small enough to sit beside a probe stand rather than needing its own bench

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Measurement parameterResistance, sheet resistance, resistivity and conductivityStandard
Measurement principleFour in-line probes; outer pair drives current, inner pair senses voltageStandard
Resistance range by model100 µΩ to 100 kΩ; 10 µΩ to 1 MΩ; 1 µΩ to 20 kΩ; 1 µΩ to 100 MΩStandard
Resistance range, one model on its card1 µΩ to 500 MΩ, against 1 µΩ to 100 MΩ in the parameter tableInformation required
Test current≤10 mA; ≤100 mA; ≤500 mA; ≤500 mAStandard
Resistance accuracy0.05% in the middle of the range; 0.2% at or below 20 mΩ; 0.2% or 0.5% at the top, depending on modelStandard
Sheet resistance accuracy3% on three models; 4% on the low-resistance model; 5% above 2 MΩ on the wide modelStandard
Measurement modeSingle or dual electrical measurement, the dual mode correcting probe drift and edge effectsOptional
Displayed quantitiesResistance, sheet resistance, resistivity, conductivity, sorting result and temperature togetherStandard
Sample and probe
Thickness inputSample thickness preset before the run, so resistivity needs no separate lookupStandard
Probe standSJ26301 four-probe stand, 200 × 200 mm table, aluminium body, for the fixed probe headsOptional
Probe head, 1 mm tungsten carbideSJ26500, for semiconductor and silicon wafers and other hard materialsOptional
Probe head, 2 mm beryllium copperSJ26501, for metals, films, photovoltaic panels and graphiteOptional
Probe head, 1 mm beryllium copperSJ26501-1, for smaller metal, film, photovoltaic and graphite samplesOptional
Probe head, 2 mm conductive rubberSJ26501S, for fragile films, with a flexible rubber tipOptional
Probe head, 4 mm beryllium copperSJ26505, for larger metal, film, photovoltaic and graphite samplesOptional
Temperature, sorting and data
Temperature measurement−10 to 99.9 °C, 0.1 °C, on all four modelsStandard
Humidity measurement0 to 100% RH, ±1.5%, on three models; not fitted on the compact modelOptional
Temperature compensationFitted, for temperature-sensitive materialsStandard
ComparatorThree levels with absolute limits; percentage limits against a nominal value on three modelsStandard
BeeperPass, fail or off; pass lamp green, fail lamp redStandard
Stored setupsNone on the compact model; 5 groups on one; 10 groups on twoStandard
Interfaces, body and supply
InterfacesHANDLER, RS232, RS485, USB host and USB device on all four modelsStandard
USB hostMemory stick for results and for firmware updateStandard
Reference standardsGB/T 1551-2009 and GB/T 1552-1995Standard
Mains198 to 242 V AC, 47 to 63 HzStandard
Body, compact model264 × 107 × 361 mm, about 4 kg, 4.3-inch displayStandard
Body, other models350 × 130 × 400 mm, about 8 kg, 7-inch displayStandard
Operating environmentNot stated in the materialInformation required

Available models

Selection table
Model Configuration Key ranges Availability
SJ2663 Compact four-probe meter, 4.3-inch display, single measurement mode 100 µΩ to 100 kΩ; test current ≤10 mA; sheet resistance 3% No humidity measurement and no stored setups; absolute limits only
SJ2665 Bench meter, 7-inch display, single or dual measurement mode 10 µΩ to 1 MΩ; test current ≤100 mA; sheet resistance 3% 5 stored setups; humidity measurement fitted
SJ2667 Low-resistance four-probe meter, dual measurement mode 1 µΩ to 20 kΩ; test current ≤500 mA; sheet resistance 4% For low sheet resistance films and conductors
SJ2668 Wide-range four-probe meter, dual measurement mode 1 µΩ to 100 MΩ; test current ≤500 mA; sheet resistance 3% to 2 MΩ and 5% above The model card states 1 µΩ to 500 MΩ; the parameter table states 100 MΩ

Customization

  • Probe head selected to the material, from tungsten carbide for wafers to conductive rubber for fragile films
  • Probe stand and fixture arrangement for the sample size
  • Probe spacing of 1, 2 or 4 mm, fixed by the head ordered

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • Whether the SJ2668 reaches 100 MΩ or 500 MΩ, since the parameter table and the model card differ by a factor of five
  • The sample size range that the correction factors cover, not stated in the material
  • The signal output configuration, left blank in the comparator table
  • The operating environment limits, left blank in the parameter table
  • Whether the temperature compensation coefficient is entered by the user or fixed per material
  • Calibration certificate availability, interval and reference standard
  • Warranty period and terms
  • The probe pressure and the wear life of each probe head

Frequently asked questions

What is the difference between sheet resistance and resistivity?

Sheet resistance is a property of a layer and has units of ohms per square; it does not depend on how wide the square is, only on the material and its thickness. Resistivity is a property of the material and has units of ohm-metres. The instrument measures sheet resistance directly and computes resistivity by multiplying by the thickness entered for the sample, which is why the thickness has to be set before a resistivity reading means anything.

Why are there four probe heads with different spacing and tip material?

Spacing sets the volume of material sampled and the correction factor, and the tip sets what the probe will survive. Tungsten carbide at 1 mm is for hard wafers; beryllium copper at 2 mm or 4 mm is for metals, films and photovoltaic panels; the conductive rubber tip is for layers thin enough that a metal needle would pierce them. Choosing the wrong tip damages the sample before the reading matters.

When is the dual measurement mode needed?

When the sample is small relative to the probe spacing, or when the probes have drifted between measurements. The dual mode measures with the current path reversed and combines the two results, which cancels a good part of the offset from probe contact and from the sample edge. On a large, uniform panel the single mode is adequate; on a small coupon it is not.

What has to be confirmed before a quotation?

The material and its thickness range, since those fix the probe head and whether resistivity can be computed; the sheet resistance window, which selects between the low-resistance and the wide-range model; the sample size, which decides whether a stand is needed and how much edge correction applies; and the output the line expects, handler, serial or USB.

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