Industry

Renewable Energy Instrumentation & Measurement

Flow, pressure, temperature and electrical measurement for solar, wind, storage and heat-pump systems.

What this sector has to measure

Renewable energy is the sector where instruments are most often expected to work with nobody present. Sites are remote, spread out and frequently unmanned, so the measurement has to be autonomous, tolerant of weather and able to deliver its record over a link that may not be reliable. That single condition shapes more of the specification than the physical quantity being measured does.

The second characteristic is that the quantities are frequently used to support a performance claim rather than to control a process. Irradiation, wind speed and direction, energy output and performance ratio determine whether a plant is producing what it was predicted to produce, and a commercial dispute about output is settled with measurement evidence. That places the emphasis on calibration, sampling interval and completeness of the record rather than on response speed.

The third is the diversity inside the industry. A photovoltaic plant measures irradiation and inverter output, a wind farm measures wind with an availability requirement that has commercial consequences, a hydro plant measures flow and level, and a storage system measures current, voltage and battery temperature. Treating these as one instrumentation category is a mistake: what they share is the operating model, not the physics.

Where the instruments sit

Solar photovoltaic

Irradiation, module and ambient temperature, inverter output and delivered energy. These measurements establish the performance ratio, so calibration and completeness of the record matter as much as sensor accuracy.

Wind

Wind speed and direction, nacelle conditions, vibration and power output. Availability of the measurement has commercial consequences, and the instruments are exposed to weather continuously.

Hydro and biomass

Flow, level, pressure and temperature of the working fluid, plus the process instrumentation around a thermal plant. Media are frequently abrasive or corrosive, and the plant often runs unattended for long periods.

Energy storage and grid interface

Current, voltage, power, energy, temperature and the state of the battery system. These measurements are electrical and thermal, and they frequently feed both control and protection.

Instrumentation used in this sector

MeasurementWhat is measured in this sectorInstruments commonly specified
Irradiation and weather Solar irradiance, ambient and module temperature, wind speed and direction, rainfall and humidityPyranometers and reference cells, temperature sensors on the module and in the air, and wind sensors chosen for the exposure and for the maintenance interval the site can support
Flow Working fluid in hydro and thermal plant, heat transfer fluid, cooling water and process waterElectromagnetic and ultrasonic meters for water and conductive fluids, and vortex or differential-pressure installations for steam and gas in a thermal plant
Level and pressure Reservoirs, tanks, hydraulic circuits and cooling systemsHydrostatic and radar transmitters, pressure transmitters with sealing suited to the medium, and switches for protection where a level excursion has a cost
Temperature Module and ambient temperature, battery and inverter temperature, bearings and gearboxes, and process temperatureRTDs and thermocouples for surface and process measurement, and non-contact measurement for rotating or inaccessible parts
Electrical Voltage, current, power, energy, power quality and insulation statePower meters and analysers for the grid interface, insulation testers for maintenance, and acquisition channels rated for the system voltage and waveform
Vibration and condition Turbine, gearbox and rotating machinery vibrationAccelerometers and proximity measurement, frequently connected to a condition monitoring system because the site is unmanned

The operating model matters as much as the physics here. Power available at the measurement point, remote access and the maintenance interval should be stated with the measurement itself.

How to specify for a renewable energy site

  1. Power available at the measurement point, first, because a site with no supply changes the entire specification and forces a choice between batteries, a small local supply and local logging alone.
  2. How the record reaches the operator - a physical visit, a radio link or a cellular connection - since an unreliable link has to be planned for rather than discovered after installation.
  3. Whether the measurement supports a performance claim or a commercial settlement, because those require calibration, completeness and an auditable record rather than merely a working sensor.
  4. Exposure: wind, salt, dust, temperature range and precipitation, all of which decide the enclosure and the mounting more than the sensor does.
  5. The maintenance interval the site can support, which is the practical limit on anything needing cleaning, recalibration or a consumable.
  6. Sampling interval and record length, which together set the memory and the power requirement and are frequently underestimated at the planning stage.
  7. Whether the measurement feeds protection as well as control, because a protective function requires independence and a defined behaviour when it fails.
  8. The system voltage and waveform at the electrical measurement, since the instrument class follows from those rather than from the nominal power rating.

Standards and approvals that may apply

  • Grid connection and power quality requirements applied by the network operator, which define the electrical measurements and the record.
  • Performance and resource assessment standards referenced in the commercial agreement, which fix the measurement method for irradiation or wind.
  • Electrical safety requirements for the system voltage involved, including any requirements specific to direct-current systems.
  • Environmental and planning obligations, where noise, ecological or visual monitoring may be required in addition to the plant measurements.
  • We describe what an installation may have to meet. We do not claim that an approval is held for a product unless the certificate has been supplied to us, and the product pages follow the same rule.

Applications in this sector

Frequently asked

Renewable Energy sourcing questions

The questions that come up in this sector before an order. If yours is not here, send it with the duty and we will answer it alongside the quotation.

How is a solar plant performance ratio established?

By comparing the energy actually delivered against what the measured irradiation and the module temperature would predict for that array, so both the irradiance measurement and the energy measurement are part of the figure. That means the calibration of the irradiance sensor, the cleanliness of its dome and the completeness of the record all affect the result directly. A performance ratio is an argument built from measurements, and it is only as strong as the weakest of them.

What wind measurement does a wind farm need?

Speed and direction at the height that matters, with an availability the commercial agreement can rely on. That places the emphasis on the sensor surviving the exposure, on having a maintenance regime that keeps it working, and on the data reaching the operator. Where a measurement supports a resource assessment or a settlement, the calibration of the sensor and the completeness of the record are as important as its accuracy.

How do instruments work at a site with no power supply?

Through a combination of low power design and local generation, and the specification has to account for both. Battery capacity sets the deployment length, a small local supply extends it, and the sampling interval determines how quickly the power is consumed. Where nothing is available, the measurement is often stored locally and collected on a visit, which changes the memory depth requirement rather than removing it.

What is needed at the grid interface?

Electrical measurement that satisfies the network operator, which normally means power, energy and power quality recorded to a defined standard, and sometimes protection functions alongside the measurement. Because the waveform at an inverter interface is not a clean sinusoid, the measurement principle and the bandwidth matter as much as the range. State the connection agreement and the system voltage before choosing the instrument.

Which measurements should battery storage monitoring include?

Current and voltage at the string and system level, temperature at several points in the battery, and the environmental conditions around the enclosure. Temperature is the measurement that most often determines life and safety, and a single average figure across a large battery is rarely sufficient. Whether the measurement also feeds protection should be stated, because that requires independence and a defined behaviour on failure.

What should a renewable energy enquiry include?

The technology and the measurement, the site conditions and exposure, the power available and how the data has to reach the operator, the sampling interval and record length, whether the measurement supports a commercial or regulatory obligation, and the system voltage where the duty is electrical. The operating conditions at the site frequently change the answer more than the measurement does.

Published products

Instruments available for this sector

Grey DIN-rail AC voltage transmitter with a screw terminal block and a label reading AC 0-400V input and 4-20 mA output

Signal Converters

AC Current and Voltage Transducer

A DIN-rail current and voltage transducer for AC or DC circuits, with 4-20 mA, 0-10 V, RS-485 or CAN output, split-core and through-bore inputs to 3000 A, and 0.2 to 0.5 class accuracy.

Input
AC current from 0-5 A to 0-3000 A, AC voltage to 500 V, DC current and voltage, with split-core and through-bore forms
Output
4-20 mA, 0-20 mA, 0-10 V, 0-5 V, RS-485/Modbus or CAN
Accuracy
0.2, 0.3 or 0.5 class, with plus or minus 0.1 % and 0.2 % of full scale on some forms
Supply
24 V DC, 220 V AC or 12 V DC depending on the form
A small green circuit board carrying a shielded wireless module, a row of connections along each side, a card socket at one end and a connector for an external antenna

ESPC3-20 (2 models) · Wireless Data Loggers

Wireless Serial Data Logger

Two-port wireless serial data logger that records equipment traffic to a TF card and serves live and historical logs over Wi-Fi, with UDP and MQTT reporting.

Model
ESPC3-20 / N4, hardware version V2.3
Serial ports
Two, with baud rates from 4,800 to 3,000,000, configurable
Wireless
Wi-Fi, with client, access-point and radio-off modes
Storage
A TF card, with the free capacity shown; the module can also run without a card
Narrow benchtop power supply seen from the front, with a large LED display reading 30.00 volts, 5.000 amps and 0.000 watts, two adjustment knobs, an ON/OFF key, a quick-charge USB socket and one red and one black output terminal

eTM-152MF (5 models) · Electrical Test Equipment

Miniature Adjustable DC Power Supply

Bench DC power supply in a narrow 80 mm case, with 15 to 150 V and 2 to 20 A models, four-digit voltage, current and power readout, and preset without shorting the output.

Output voltage
15, 30, 60, 100 or 150 V maximum, by model
Output current
2 to 20 A maximum, by model
Readout
Four-digit LED for voltage, current and power at the same time
Setting resolution
10 mV below 100 V, 0.1 V at 100 V and above
Front panel of the four-point probe meter, with the colour display showing sheet resistance in milliohms per square, resistivity and conductivity, and the function keys below the screen

SJ2663 (4 models) · Electrical Test Equipment

Four-Point Probe Sheet Resistance and Resistivity Tester

Four-point probe testers that read sheet resistance, resistivity and conductivity on wafers, films, coatings and bulk samples, with thickness preset and 3% sheet resistance accuracy.

Measured quantities
Sheet resistance, resistivity, conductivity and plain resistance, shown together
Probe geometry
Four in-line probes, 1 mm, 2 mm or 4 mm spacing depending on the head fitted
Resistance range
100 µΩ to 100 kΩ on the compact model; 1 µΩ to 100 MΩ on the widest
Sheet resistance accuracy
3% on three models; 4% on the low-resistance model; 5% above 2 MΩ
Benchtop oscilloscope in an ivory and grey case, with a blue trace on the display, five menu keys in a column beside the screen, vertical, horizontal and trigger control blocks to the right and two BNC inputs at the lower right

UTD2102CEX+ (3 models) · Electrical Test Equipment

Two-Channel Digital Storage Oscilloscope

Two-channel digital storage oscilloscope with 100 MHz bandwidth, 1 GSa/s sampling, 64 kpoint memory, a 7 inch display and recording of up to 1000 screens.

Bandwidth
100 MHz on UTD2102CEX+; 150 MHz on UTD2152S-E; 200 MHz on UTD2202CEX+
Channels
Two analog channels, with independent coupling settings
Sampling rate
1 GSa/s maximum
Memory depth
64 kpts
Battery tester seen from the front, with a colour display showing 6.008 mΩ and 3.89007 V at the left, a numeric keypad at the right and four source and sense terminals along the lower edge

ZX5560B (5 models) · Electrical Test Equipment

Battery Internal Resistance and Voltage Tester

Four-terminal battery testers that read internal resistance and terminal voltage together, from 0.1 µΩ to 3.1 kΩ and up to 1500 V DC, with bin sorting and handler output.

Measurement
AC internal resistance and DC terminal voltage, shown together
Test method
Four-terminal measurement with a 1 kHz alternating current
Resistance range
3 mΩ to 3 kΩ on most models; 0.1 µΩ to 3.1 kΩ on the high-voltage models
Voltage range
60 V, 300 V, 600 V, 1000 V or 1500 V DC, depending on model

Quoting for renewable energy

Send the process conditions and the standard you have to meet, and we will confirm the instrument, availability and documentation that can accompany the order.

Request for quotation

Request a quotation - Renewable Energy

Send the technical detail and we will confirm availability, lead time and terms. In-stock items ship within 48 hours; customized specifications typically take 2-10 days. Minimum order quantity is 1 pc.

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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