Industrial Testing Equipment · Surface Roughness Testers

Portable Surface Roughness Tester

Portable surface roughness tester reading Ra and Rz with up to 26 parameters, eight built-in standard editions and four interchangeable sensors for bores, grooves and curved surfaces.

GH880 (2 models) ·

Key specifications

Model
GH880 / TR100
Principle
Inductive pickup with a diamond stylus and a guide shoe
Measuring range
Ra and Rq from 0.005 to 32 µm; Rz, Ry, Rt, Rp and Rm from 0.02 to 320 µm; display range ±160 µm
Resolution
0.001 µm on the GH880; 0.01 µm on the TR100
Parameters
Up to 26 on the GH880, including Ra, Rq, Rz, Rzjis, Rt, Rsm, Rsk, Rku and the material-ratio family; Ra, Rz, Rq and Rt on the TR100
Standards
Eight editions built in, covering the GB/T, ISO, ASME, DIN and JIS families, with the available parameters differing by edition
Sensors
Four optional sensors for plane, curved, small-bore and deep-groove surfaces, plus the integral sensor on the TR100
Sampling length
0.25 mm, 0.80 mm and 2.50 mm, with an evaluation length of one to five sampling lengths
Interface
Bluetooth to a mobile application and USB to a PC on the GH880
Supply
Internal rechargeable lithium cell with an external adapter on the GH880; rechargeable on the TR100 also

Surface roughness is asked for on drawings far more often than it is measured on the shop floor, and the reason is usually the same: the figure looks simple and the measurement turns out not to be. A portable roughness tester is what closes that gap, by putting a stylus on the surface and reading the parameter the callout names.

What makes it more than a comparator is that it produces a number, and a number can be recorded, compared and disputed - provided the basis of it travels with it.

What the instrument is

A pickup and a body. The pickup holds a diamond stylus of 5 µm tip radius behind a guide shoe, and it is the part that touches the work. The body holds the drive, the electronics, the display and the storage, and it is the part that changes between the two models in this range.

The GH880 is the instrument for inspection-room work: an inductive pickup, a colour screen showing the value and the profile together, and four interchangeable sensors for work the standard sensor cannot reach. The TR100 is the basic form, with the sensor built into the body, four parameters and a fixed measuring arrangement - the instrument for a routine check on a plane or a cylinder where those four parameters are the whole requirement.

How the measurement is made

The stylus is drawn across the surface at constant speed and its vertical movement is recorded against a datum. On a skidded pickup like these, the guide shoe rides the surface itself and sets that datum, which makes the instrument quick to place but means the shoe has to have something to ride on; inside a bore there is nothing, which is why the bore sensors are separate items.

The recorded profile is then filtered so that the long-wavelength waviness is separated from the short-wavelength roughness, and the cutoff that performs the separation is the sampling length. From the filtered profile the instrument computes the parameters - Ra as the arithmetic mean deviation, Rz as a maximum height, Rq as the root mean square, and then the wider family of spacing, slope and material-ratio parameters that the GH880 offers.

The standards, and why the edition matters

The instrument carries eight standard editions across five families - GB/T, ISO, ASME, DIN and JIS - and the material lists which parameters exist in each. The sets differ substantially. Parameters such as Rk, Rpk, Rvk, Mr1 and Rδc appear in some editions and not in others, and the definitions behind a shared name are not identical either.

That is why a callout is read as a whole. A drawing that asks for Rz is asking for Rz in the edition it names, and an instrument that computes a different edition’s Rz is answering a different question. Where the drawing names an unusual parameter, checking it against the edition list is part of the enquiry rather than an afterthought.

Sensors and the geometry they answer

The standard sensor handles planes, inclined faces, conical seats and most grooves, and it is the one that is hand-held. The other three exist for geometry it cannot reach: the curved-surface sensor for a radius above 3 mm, the small-bore sensor for bores above 2 mm to a depth of 9 mm, and the deep-groove sensor for grooves wider than 3 mm and shallower than 10 mm or steps under 10 mm high.

Where the part is smaller than the instrument, the optional measuring platform is what holds it level. That is not an accessory in the sense of a convenience: a part that cannot be presented flat to the pickup cannot be measured with a skidded instrument at all.

Measurement limitations and selection considerations

Two figures in the material cannot be taken as specification and are carried as open items rather than resolved here.

The internal bore limit for the standard sensor is given as above 9 mm in the sensor description and above 6 mm in the purchasing note, and the difference is large enough to change whether the standard sensor is usable on a job. Separately, Rsm and Rs - which are spacing parameters measured in micrometres - are printed as 1 mm, which the material itself flags as a probable typographical problem.

The material also carries a note stating that its technical data are for reference only, and the runtime and charging time of the instrument are described as not printed in full. Those are read as instructions rather than as gaps to be filled in from a similar instrument.

The limitations of the method itself are worth stating plainly. The stylus measures a line, not an area; it cannot enter a groove narrower than its tip or follow a peak sharper than its tip; and it leaves a fine trace, which matters on soft materials and on decorative finishes. Where the surface is finer than the tip can follow, or softer than the traverse can cross without marking, the measurement belongs on a coupon or in a position that will not be seen.

Ordering

The items that fix the answer are the feature to be measured, with a sketch and its smallest radius, narrowest width and deepest reach; the callout exactly as it appears on the drawing, including the standard and its edition; the target figure and the process that produces it; the material, and whether a visible trace is acceptable; the size of the part and whether a platform is needed; and whether readings have to be stored and reported. Where any part of the geometry falls outside what the standard sensor can reach, saying so at the enquiry is what decides how many sensors the quotation contains. Quantity, destination port and required delivery date complete the enquiry.

Features

  • A stylus instrument that reports the parameter the drawing names, rather than only a single roughness figure
  • Up to 26 parameters on the GH880, with the availability of each one shown against the standard edition in use
  • Four interchangeable sensors for plane, curved, small-bore and deep-groove work, so complex geometry does not have to be brought to a flat surface
  • Bluetooth connection to a mobile application for a report generated at the point of measurement, and USB connection to a PC for waveform analysis
  • Value and profile displayed together, with the filtering and measuring conditions on the same screen, so the basis of the number is visible alongside it
  • A guide shoe fitted to the pickup, which sets the datum from the surface itself and makes the instrument fast to place on a plane

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
PrincipleInductive pickup, with a diamond stylus of 5 µm tip radius and a 90° cone, and a guide shoe of 45 mm longitudinal radiusStandard
Measuring force4 mN or lessStandard
Display range±160 µm, from a stated maximum range of 320 µmStandard
Ra and Rq0.005 to 32 µm on the GH880; 0.05 to 15.0 µm on the TR100Standard
Rz, Ry, Rt, Rp, Rm0.02 to 320 µm on the GH880; Rz and Rt 0.1 to 50 µm on the TR100Standard
Indication error±10 % or less on the GH880; a resolution of 0.01 µm is stated for the TR100 without an error figureStandard
Repeatability±10 % or less variation between indications on the GH880Standard
Spacing parametersRsm and Rs are given as 1 mm, a dimension that the material's own note questions and that has to be confirmedInformation required
Drive stroke17.5 mm maximum on the GH880; a 6 mm stroke on the TR100Standard
Sampling and evaluation length0.25, 0.80 and 2.50 mm, evaluated over one to five sampling lengths; the TR100 uses fixed evaluation lengths of 1.25, 4.0 and 5.0 mmStandard
Standards
Families coveredGB/T, ISO, ASME, DIN and JIS, described as eight editions in totalStandard
Editions listedGB/T 1983 and 2000, ISO 1997, ASME 2009 and 2019, DIN 1990, JIS 2001 and 2013Standard
Parameter availabilityThe material lists which parameters exist and which do not in each edition, and the sets differ substantially between themStandard
Example of the differenceRz is not defined identically across the editions, and parameters such as Rk, Rpk, Mr1 and Rδc appear in some editions and not in othersStandard
Sensors
Standard sensorFor plane, inclined, conical, bore and groove surfaces, hand-held; the material gives the minimum bore in two places as above 9 mm and above 6 mmInformation required
Curved-surface sensorFor convex and concave surfaces with a radius above 3 mm, used with a measuring platformStandard
Small-bore sensorFor bores above 2 mm in diameter to a maximum depth of 9 mmStandard
Deep-groove sensorFor grooves wider than 3 mm and shallower than 10 mm, and for steps under 10 mm highStandard
Integral sensorFitted to the TR100, able to measure planes and cylinders from 20 mm in diameter but not interchangeableStandard
PlatformAn optional measuring platform is described for parts smaller than the instrument, to help level the instrument on the surfaceStandard
Instrument
Display320 × 240 colour screen on the GH880, showing the value and the profile together with the filtering and measuring conditionsStandard
Dimensions156 × 55 × 46.5 mm on the GH880Standard
Weight398 g or less on the GH880; not stated for the TR100Information required
SupplyInternal rechargeable lithium cell with an external adapter on the GH880; the material states that runtime and charging time are not printedInformation required
Operating environment-20 to 40 °C and below 90 % relative humidity, in the absence of vibration and corrosive media, on the GH880Standard
LanguagesChinese and English on the displayStandard

Available models

Selection table
Model Configuration Key ranges Availability
GH880 Industrial instrument with an inductive pickup, a colour screen, four optional sensors, Bluetooth and USB Ra and Rq from 0.005 to 32 µm; display range ±160 µm; resolution 0.001 µm; 26 parameters; eight standard editions The form for laboratory and inspection-room work where a specific parameter and a recorded result are required
GH880 with small-bore or groove sensor The same instrument supplied with a sensor for bores above 2 mm or grooves wider than 3 mm Bore depth to 9 mm with the small-bore sensor; groove depth under 10 mm with the deep-groove sensor The configuration for internal and recessed features, which the standard sensor cannot reach
GH880 with curved-surface sensor The same instrument supplied with a sensor for convex and concave surfaces above 3 mm radius Radius above 3 mm, measured with the optional platform The configuration for cylindrical and spherical work
TR100 Basic instrument with the sensor built into the body, measuring planes and cylinders from 20 mm diameter Ra and Rq from 0.05 to 15.0 µm; Rz and Rt from 0.1 to 50 µm; resolution 0.01 µm; four parameters The entry form for routine shop-floor checks where four parameters and a fixed sensor are sufficient

Customization

  • The choice of sensor, since the standard, curved, small-bore and deep-groove sensors cover different geometry and are supplied as separate items
  • The measuring platform, described as needed when the part is smaller than the instrument
  • The reporting route: Bluetooth to a mobile application, or USB to a PC for waveform analysis and storage
  • The standard edition set: the material lists eight editions across five standard families and the available parameters differ between them

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The minimum bore diameter the standard sensor can enter, given as above 9 mm in one place and above 6 mm in another
  • The meaning of the Rsm and Rs figure, which is printed as 1 mm against parameters that are measured in µm, and which the material's own note questions
  • The runtime and charging time of the instrument, which the material states are not printed in full
  • The weight of the TR100, which is not stated
  • Ingress protection for both models
  • The operating temperature range for the TR100, as only the GH880 is given one
  • The reference specimen supplied for verification, and whether it is included
  • Whether the guide shoe can be removed to allow skidless measurement on curved surfaces
  • The operating system and connection required by the PC software
  • Repeatability for the TR100, which is given only for the GH880
  • Whether a calibration certificate traceable to a national standard is available
  • Warranty period and the terms that apply
  • An English-language datasheet and the full parameter list per standard edition

Frequently asked questions

Why does a roughness specification have to name a cutoff?

Because Ra is calculated from a filtered profile, and the filter cutoff is the sampling length. A reading taken at one cutoff is measuring a different band of the surface than a reading taken at another, so the two numbers are not comparable even though both are called Ra. The instrument offers 0.25 mm, 0.80 mm and 2.50 mm, and the evaluation length is then a multiple of the sampling length. This is the single most common reason two people measure the same surface and disagree, and it is why the callout on the drawing travels with the standard and the cutoff rather than as a bare figure.

How many of the 26 parameters can actually be used?

Up to 26 on the GH880, but not all of them in every standard. The material lists the parameters available in each of the eight editions, and the sets differ substantially: some editions define Rz in a way that others do not use, and parameters such as Rk, Rpk, Rvk, Mr1 and Rδc appear in some and not in others. So the practical count depends on the standard the drawing names, and the edition matters as much as the family. Where a drawing names an unusual parameter, checking that the instrument supports it in that edition is part of the enquiry.

Can it measure inside a bore or a groove?

Yes, with the right sensor, and within the limits the material gives. The small-bore sensor reaches bores above 2 mm in diameter to a depth of 9 mm, and the deep-groove sensor covers grooves wider than 3 mm and shallower than 10 mm as well as steps under 10 mm high. The standard sensor is described for internal surfaces too, but the material gives two different minimum bore figures for it - above 9 mm in one place and above 6 mm in another - so that figure is carried as information required rather than assumed. A pickup with a guide shoe cannot be used inside a bore because the shoe has nothing flat to ride on.

What has to be confirmed before a quotation?

The feature to be measured, described with a sketch, together with the smallest radius, the narrowest width and the deepest reach involved. The callout exactly as it appears on the drawing, with the standard and the edition, and the target figure with the process that produces it. The material, and whether a visible stylus trace is acceptable on the delivered part. Whether readings have to be recorded and in what form. Whether any of the geometry falls outside the ranges the standard sensor can reach, which is what decides whether one of the other three sensors is required.

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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