Laboratory Instruments · Laboratory Microscopes

Metallurgical Microscope

Metallurgical microscope for reflected-light examination of metals and other opaque specimens, in inverted and upright stands with long working distance objectives, a trinocular camera port and optional image analysis software.

4XC (13 models) ·

Key specifications

Structures
Inverted, where the objective sits below a stage that carries the specimen, and upright, where the objective looks down onto it
Observation head
Trinocular, inclined at 45 degrees, with an interpupillary adjustment from 48 to 75 mm, a plus or minus 5 dioptre correction and a stated 40:60 split between the eyepieces and the camera port
Eyepieces
High eye point wide field plano eyepieces, 10x, with a field number of 18, 20 or 22 mm depending on the model
Objectives
Long working distance plan achromatic objectives at 5x, 10x, 20x, 50x and 100x depending on the model, with a long working distance plan set stated at numerical apertures of 0.13, 0.25, 0.40 and 0.65
Nosepiece
Internally positioned five-position revolving nosepiece
Focus
Coaxial coarse and fine adjustment, with the coarse travel stated at 30 mm per revolution and the fine division at 0.002 mm
Stage
Three-layer mechanical stage measuring 180 x 150 mm
Illumination
Reflected Kohler illumination with a built-in aperture diaphragm, using a 5 W full-spectrum LED with continuously variable brightness and an input of 100 to 240 V
Camera
5 megapixel or 12 megapixel camera on the software versions, mounted on a standard C mount through an internal 0.5x adapter
Software
Image analysis software covering grain size, inclusion rating, decarburisation depth, graphite form and similar evaluations, with depth extension and image stitching

Most instruments in this catalogue measure a number directly. A microscope does not: it produces an image, and the number only appears afterwards, when someone measures the image or evaluates it against a standard. That makes the specification unusual, because the instrument succeeds or fails on whether the detail that has to be judged is actually visible and can be trusted.

For metals and other opaque materials the constraint is that no light passes through the specimen. Everything about a metallurgical microscope follows from that single fact.

Product overview

The range covers inverted and upright stands, from entry configurations through to instruments with long working distance semi-apochromatic optics and a 12 megapixel camera. All of them use reflected illumination, long working distance objectives and a trinocular head that carries a camera port, and the software versions include image analysis covering grain size, inclusion rating, decarburisation depth, graphite form and similar evaluations.

The division that matters most is the structure. An upright stand places the specimen on a stage beneath the objective, which is entirely satisfactory when the specimen is a mounted block or a slide. An inverted stand places the objective below the stage and the specimen above it, which is what allows a casting, a weld section or a machined component to be examined as it is.

How the image is formed and measured

Light reflects from the surface of the specimen and is gathered by the objective, which forms a magnified image; the eyepiece magnifies that image again for the eye, or a camera records it from a separate port. The product of the two figures is the total magnification, and it is the least useful number on the specification, because magnification applied beyond what the optics can resolve produces a larger image rather than a more detailed one.

What resolves detail is the numerical aperture of the objective, together with the wavelength of the light. That is why the range quotes working distances alongside magnifications: a high aperture objective must sit close to the specimen, and on a rough or uneven surface that clearance is what decides whether the objective can be used at all. The long working distance sets exist precisely to keep that clearance while retaining the aperture.

Where the examination has to be recorded or measured, the camera becomes a second optical channel. Measurements taken from a captured image are only valid once the image has been calibrated against a stage micrometer at that objective, because the scale in the image changes with magnification. The software provides the routine; the calibration is what makes its output a measurement.

How to select the right microscope

Begin with the specimen. If it can be sectioned, mounted and polished, an upright stand is sufficient and is the more conventional choice. If it cannot, or if it is too large for a stage, the inverted arrangement is the only one that will hold it, and it is worth checking the working distance of the objectives against the surface relief of the specimen as well.

Then take the objective set from the feature rather than from the specimen. The smallest detail that has to be judged decides the numerical aperture, and the aperture decides the working distance and the depth of field that follow with it. After the optics, the remaining choices are about recording: whether a camera is needed at all, at what resolution, and whether the software is required for evaluation or only for capture.

Measurement limitations and selection considerations

A microscope shows what a prepared surface looks like, and much of what it shows depends on the preparation rather than on the instrument. Scratches, smearing and relief introduced during grinding and polishing are read as features of the material by an inexperienced observer, and no optical specification can separate the two.

The evaluation side carries a similar caution. The software library covers a large number of standards, and the material itself states that the list shown is illustrative, that individual edition years are unclear in the source and that the delivered software governs what can actually be evaluated. The page therefore describes the families covered rather than asserting a standard-by-standard capability, and the licence and update terms for the library are listed as questions to be settled before an instrument is specified against a particular standard.

Features

  • An inverted stand on the larger models, which allows a casting, a weld or a machined component to be placed and traversed without being sectioned, and removes the limitation on specimen size that an upright stand imposes
  • Long working distance objectives, which keep clearance between the objective and the specimen so that a surface can be examined at a magnification where a standard objective would touch it
  • A stage measuring 180 x 150 mm with a long travel, so that a substantial component can be scanned rather than only a mounted specimen
  • A trinocular head with a dedicated camera port, so a specimen can be observed and imaged at the same time rather than one or the other
  • Reflected Kohler illumination with an aperture diaphragm and a 5 W full-spectrum LED with a visible brightness scale, which is what makes a photomicrograph repeatable between sessions
  • Image analysis software covering grain size, inclusion rating and decarburisation depth, with depth extension and stitching for specimens that exceed the depth of field or the field of view
  • An infrared sensing system that switches the illumination down after ten minutes without activity, which protects the specimen and the lamp during an interrupted session

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Optical system
Observation headTrinocular at 45 degrees, interpupillary 48 to 75 mm, plus or minus 5 dioptres, 40:60 splitStandard
EyepiecesHigh eye point wide field plano, 10x, field number 18 mm on some models and 20 or 22 mm on othersStandard
Objective range5x, 10x, 20x, 50x and 100x oil depending on the model; a long working distance plan set is stated at 0.13, 0.25, 0.40 and 0.65 numerical apertureStandard
Correction class of the objectivesDescribed as plan achromatic on the standard models and as semi-apochromatic with a dark and bright field option on the highest specification modelStandard
Working distance at each objectiveStated for the long working distance set as 15.5 mm at 5x, 8.9 mm at 10x, 8.7 mm at 20x and 5.2 mm at 50xStandard
Immersion mediumImmersion oil at 100x on the models that carry that objectiveStandard
Numerical aperture of the standard setNot stated for the plan achromatic objectives; only the long working distance plan set is quoted numericallyInformation required
Field of view at each magnificationNot stated in the materialInformation required
Stand, stage and focus
Structures offeredInverted and upright stands, with the inverted arrangement intended for specimens that cannot be sectionedStandard
StageThree-layer mechanical stage, 180 x 150 mm, with a stated large travelStandard
FocusLow-positioned coaxial coarse and fine adjustment, 30 mm per revolution coarse and 0.002 mm fineStandard
NosepieceInternal position five-position revolving nosepieceStandard
IlluminationReflected Kohler system with an aperture diaphragm, 5 W full-spectrum LED, continuously variable and with a visible brightness scaleStandard
Automatic switch-offAn infrared sensing system that puts the instrument into a low-power state after ten minutes without activityStandard
Adaptor and couplingInternal 0.5x adaptor on a standard C mount for the cameraStandard
Overall dimensionsThree figures are given in the material, 550, 310 and 175 mm, without stating which part of the instrument each describesInformation required
Weight and benchtop footprintNot stated in the materialInformation required
Imaging and software
Camera resolution5 megapixel on the standard software versions and 12 megapixel on the higher specification onesStandard
Image captureSingle capture and batch capture, with images saved to a memory cardStandard
Calibration of the imageA calibration routine that scales every objective at once, against a stage micrometer supplied with the systemStandard
Measurement toolsDistance, angle, rectangle, ellipse, polygon, parallel line spacing, three-point arc and three-point circle, with annotationsStandard
Measuring range and accuracyNot stated in the material, and both follow from the objective and the calibration rather than from the softwareInformation required
Report outputExport of measurements to a spreadsheet and of reports to common document formatsStandard
Depth extension and stitchingIncluded in the software, for extending depth of field and for joining several fields into one imageStandard
Standards libraryA library of organisation and national evaluation standards, described in the material with the caution that the standard numbers shown are examples and that individual edition years are unclear in the sourceInformation required
Supply and environment
Power supply100 to 240 V, 50 or 60 Hz, through the illumination unitStandard
Operating environmentNot stated in the materialInformation required
DisplayNot supplied; the material states that a monitor is shown for illustration onlyStandard
Software licenceDescribed as a genuine licensed copy supplied with the instrument, with no licence document provided in the materialInformation required

Available models

Selection table
Model Configuration Key ranges Availability
4XC / 4XC-W Inverted stand with a trinocular head, wide field plano eyepieces and a long distance plan achromatic objective set including a 100x oil objective Objectives at 10x, 20x, 40x and 100x oil; the W version is supplied with a 5 megapixel camera and analysis software The entry inverted model, and the only one in the range with an oil immersion objective
FCM2000 Inverted stand with a large stage, plano eyepieces and a long distance plan achromatic set Objectives at 5x, 10x, 20x and 50x; the W version adds a 5 megapixel camera and analysis software The general-purpose inverted model where the specimen is larger than a mounted block
FCM3000 Inverted stand fitted with a long working distance professional plan objective set Objectives at 5x, 10x, 20x and 50x with stated working distances from 15.5 mm down to 5.2 mm The version specified where clearance above the specimen matters
IE300M Inverted stand supplied as a body only, without camera or software Objectives at 5x, 10x, 20x and 50x The body for a user who already has an imaging system, or who wants to add one later
FX-41MW Inverted stand with an infinity-corrected long working distance semi-apochromatic objective set and a 12 megapixel camera Objectives at 5x, 10x and 20x with a dark and bright field option; eyepiece field number 22 mm The highest optical specification in the inverted range
BH200M Upright stand with a trinocular head for mounted specimens and slides Objectives at 5x, 10x, 20x and 50x; the W version adds a 5 megapixel camera and analysis software The upright model, for specimens that can be mounted and prepared in the usual way
FL7000 / FL7500 / FL8000W / FL8500 Upright stands with increasing optical specification, from a long distance plan set to an infinity-corrected plan dark and bright field set Objectives from 5x to 60x depending on the model; the higher models add a 12 megapixel camera The upright family, where the specimen is prepared as a mounted block or a slide
SZM-RS / SZM-W Stereo microscope variants, one supplied with weld penetration measurement software and the other with general image measurement software 0.7x to 4.5x zoom objective at a 100 mm working distance; wide field eyepieces with a 20 mm field number Carried as stated in the material, since these are preparation and measurement instruments rather than reflected-light metallurgical stands

Customization

  • The structure, inverted or upright, which follows from whether the specimen can be sectioned and mounted
  • The objective set, including the magnification steps, the correction class and the working distance
  • The eyepiece field number, which widens the visible field at a given magnification
  • The camera, at 5 or 12 megapixel, and whether one is fitted at all
  • The software, since the version supplied with the system is what provides the measurement and evaluation routines
  • Whether dark field or bright field illumination is required

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The numerical aperture and field of view of the standard plan achromatic objective sets, since only the long working distance set is quoted numerically
  • The magnification and field of view at each objective and eyepiece combination
  • Which of the three dimensions given in the material corresponds to which part of the instrument
  • The weight of the instrument and its benchtop footprint
  • The operating environment, including the range of ambient temperature and humidity
  • Whether the instrument can be supplied with an English-language interface and English documentation
  • The licence terms for the image analysis software, and whether the standards library can be updated after delivery
  • The edition years of the evaluation standards in the library, which the material states are unclear in the source and are shown as examples only
  • The accuracy of the measurement tools once calibrated against a stage micrometer
  • Whether dark field illumination is available on the models that do not list it
  • The stage micrometer and the calibration certificate supplied with each system level
  • The country of origin and the applicable conformity marking

Frequently asked questions

Inverted or upright?

It follows from the specimen rather than from the magnification. An upright microscope needs the specimen to sit on a stage beneath the objective, which means it has to be small and flat enough to be prepared as a mounted block or a slide. An inverted microscope places the objective below the stage and the specimen above it, so a casting, a weld section or a machined component can be examined without being cut down. Where a sample cannot be sacrificed, the inverted arrangement is the only one that works.

How do I choose the magnification?

From the smallest feature that has to be judged, not from the specimen as a whole. The objective has to resolve that feature with enough contrast to be certain of it, and anything beyond that is empty magnification, which enlarges the image without adding information. The figures that decide it are the numerical aperture of the objective and the wavelength of the light, and the working distance that comes with a high aperture is what limits how much room there is above the specimen.

What does the camera add?

A record, and the ability to measure from it. The camera is mounted on a dedicated port of the trinocular head, so observation and imaging continue at the same time. Measurements are only meaningful once the image has been calibrated against a stage micrometer, and the calibration is specific to each objective, because the scale in the image changes with magnification. Without that step the software reports distances in pixels, which is a number rather than a measurement.

What has to be confirmed before a quotation?

The specimen and whether it can be sectioned, which decides the structure; the feature that has to be resolved and therefore the objective set and the working distance; whether the specimen is close to transparent and needs a contrast technique other than bright field; whether measurements or counts have to be taken from the image and against which evaluation standard; whether a camera and the analysis software are required, and at what resolution; and how many users will share the instrument, since ease of setup matters more than any single optical figure in shared use.

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