- Model
- SIN-MP-C / SIN-ULS-B / SIN-WSU100 / WSU200
- Mounting
- Non-contact, above the medium
- Forms
- Integral, with the transducer in the head, or separate, with the head and probe mounted apart
- Range
- 0 to 1 m through to 0 to 15 m across the forms
- Accuracy
- ±0.3 % of full scale on the main forms and 0.5 % on the small-blanking form
- Resolution
- 1 mm
- Blanking distance
- 0.3 m to 0.6 m by range and form, and as little as 6 cm on the small-blanking form
- Protection
- Instrument IP65, probe IP68
- Outputs
- 4-20 mA and RS-485 with Modbus-RTU, plus two relay contacts
- Supply
- 18 to 28 V DC on the integral form; the separate form also takes 100 to 240 V AC
An ultrasonic level meter is bought for what it does not touch. Where a vessel holds sewage, an acid, a food product or a slurry, a wetted instrument has to survive the medium and be cleaned afterwards, and a float or a probe has to be got at. Measuring from above the surface avoids all of it: the transducer sits in the air over the vessel and the contents never reach it.
What that buys in simplicity is paid for in geometry. The instrument needs a clear path from its face to the surface, and on a vessel with anything in it that is a smaller concession than it first appears.
How the measurement is made
The transducer sends a burst of sound downwards and then listens. The pulse reflects from the change in density at the surface and returns, and the interval between transmission and reception gives the distance; subtracting that from the mounting height gives the level. Because the speed of sound depends on the temperature of the air it travels through, the instrument carries a temperature sensor and corrects the timing for it, which is why the temperature of the installation is part of the selection rather than an ambient detail.
Three geometric limits follow from that single sentence, and between them they decide whether a vessel can be measured at all. Directly beneath the face there is a band where the instrument cannot separate its own transmission from the returning echo, and the highest level the vessel may reach has to stay below it. The pulse spreads as it travels, so on a tall narrow vessel the beam can reach the wall or an internal fitting and return a false echo before the surface does. And for a given range there is a minimum distance between the transducer and the vessel wall, because the wall reflection arrives close in time to the surface reflection.
Integral or separate
The two forms differ only in where the head is. The integral form carries the transducer in the head and is mounted on the vessel, which is the arrangement for a tank with clear space above it and a top that can be reached. The separate form puts the transducer on the vessel and the head wherever a person can read it, which is what a low headroom space, a vessel with no access at the top or a washdown zone requires.
There are two consequences beyond convenience. The separate form takes a mains supply as well as a low-voltage one, so it suits a plant where a supply is available at the vessel but no low-voltage feed is. And it does not carry the wireless option that the integral form offers, so a remote site with no wiring at all points to the integral form instead.
Range, blanking and the small vessel
Range and accuracy are the figures a buyer looks for first, and on this type they are not enough on their own. The blanking distance belongs to the transducer arrangement rather than to the range, which is why the material gives different figures for the integral and the separate forms across the same spans, and why a form with a short blanking distance can be the one that makes a shallow vessel measurable. The small-blanking form exists for exactly that case: it covers a vessel no deeper than a metre or two, with a blanking distance measured in centimetres rather than in tens of centimetres.
That relationship is the reason the specification conversation starts with the vessel rather than with the instrument. The height of the vessel and the highest level the contents reach together decide whether the instrument can be mounted high enough to keep that level out of the blanking band, or whether the range, the mounting or the technology has to change.
Outputs and control
The instrument provides a 4-20 mA analogue output and an RS-485 connection speaking Modbus-RTU, which is the standard route into a controller or a control system, and a pair of relay contacts rated for mains switching. The relays are what let one instrument do a job rather than only report one: a level switch that starts a pump or opens a valve needs a contact, and an alarm needs another. The separate form offers four contacts as an option where more actions are needed.
An analogue output accuracy of 0.2 % of full scale is given separately from the measuring accuracy, and the two are worth keeping apart: the first describes the quality of the signal between the instrument and whatever reads it, and the second describes the measurement itself.
Measurement limitations and selection considerations
The limitations of the technology are the three geometric ones above, and they are worth stating plainly because each has a workaround that is cheaper than changing instrument. A level that reaches into the blanking band can sometimes be dealt with by raising the mounting or by bringing a standpipe up above the vessel. A beam that reaches the wall can be narrowed, or the instrument moved, or the vessel measured by a different principle. But where the air above the surface carries vapour, condensation, dust or foam, geometry does not help, and radar is usually the answer - which is why the boundary between the two technologies is drawn by the atmosphere above the medium rather than by the level range, since both cover the same spans.
The material also leaves several figures unsettled, and they are listed rather than glossed. The accuracy is expressed three different ways across the same document, and an accuracy class is not the same quantity as a percentage of full scale. The blanking distance differs between the two forms for one range. The supply arrangement differs between them. And the relationship between the optional wireless module and the separate 4G unit is not explained.
Ordering
The items that fix the answer are the vessel height, its diameter and the highest and lowest levels in service; the medium and the vapour or dust above it; the working and extreme temperatures at the instrument; whether foam, condensation or turbulence forms on the surface; what is inside the vessel and how close the instrument can be mounted to the wall; whether the reading has to be seen locally or only as a signal; the outputs required and what will read them; whether any wiring exists at the vessel; and the power available. A vessel drawing answers most of these at once, and it is the single most useful item in the enquiry. Quantity, destination port and required delivery date complete it.
Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.