- Model
- XK-136P
- Type
- Submersible hydrostatic level transmitter with a vented cable
- Range
- 0 to 1 m, 0 to 3 m, 0 to 5 m and 0 to 10 m as standard, to 500 m to order
- Accuracy
- 0.5 class, with 0.2 class to order
- Annual drift
- ±0.2 % of full scale
- Output
- 4-20 mA as standard, with 0-5 V and RS-485 options
- Supply
- 24 V DC
- Overload
- 150 %
- Protection
- Probe IP68, assembly IP65
- Wetted materials
- 316L diaphragm, 304 stainless housing, rubber cable
A submersible level transmitter is the direct answer to a level measurement, and it is the one that asks least of the vessel. The probe is dropped into the liquid on the end of its cable and read; there is no mounting to arrange, no alignment to set and no clear path to keep open. What it asks for instead is a liquid whose density is known and stable, and a vessel it can be lowered into.
It is also the one of the three common level technologies that does not care what the surface is doing, which is what makes it the instrument for a sump, a pit and a river gauge.
How the level is obtained
The measurement is the pressure at the bottom of the vessel. A column of liquid exerts a pressure at its base that rises in proportion to its depth, the density of the liquid and gravity, so a sensor resting on the bottom sees a pressure that tracks the level directly. The transmitter converts that pressure into a level once it has been told the density of the medium.
That single sentence contains both the strength and the weakness of the type. The strength is that pressure is indifferent to foam, vapour, condensation, a slopping surface and everything else that troubles a non-contact instrument. The weakness is that the conversion depends on the density, so the level reported is only as good as the density assumed. A tank that sometimes holds water and sometimes a process fluid, or a liquid whose density moves with temperature, will give two different levels from one pressure reading.
What the vented cable does
The probe has to be referenced to something, and the atmosphere is what it is referenced to. A tube inside the cable runs from the sensing element to the terminal, where it is left open to air, so that the measurement is a gauge pressure rather than an absolute one. Without it the instrument would read the pressure of the headspace as well as the depth of the liquid, and the reading would move with the barometer.
That makes the cable part of the instrument rather than an accessory, which is why the material supplies a cable length matched to the range and why the vent tube is worth protecting during installation. A kinked, pinched or flooded tube produces a level reading that drifts for reasons invisible at the instrument, and it is one of the few failure modes the installer introduces rather than the process.
The range is chosen from the depth to be measured, and the useful test is not the maximum depth but the normal level: a range far larger than the duty uses only a fraction of the instrument’s span and gives away resolution that was paid for. The material offers standard ranges from one metre to ten metres, with the current-output form available to 100 m and a special construction to 500 m.
The probe is then matched to the medium. The standard wetted materials are a 316L diaphragm in a 304 stainless housing on a rubber cable, which suits water, wastewater and oils. Where the medium would attack them, the material offers an anti-corrosion version, and where the temperature exceeds the standard limit it offers a high-temperature version. Because the probe is immersed permanently, this compatibility question is decided before range or accuracy, not afterwards.
Installation and keeping the reading still
The material gives three ways of fixing the probe, and the choice between them is about the water rather than about the instrument. Direct immersion suits static, clean liquid: the probe is lowered to just above the floor and the cable secured above the surface. A perforated stilling pipe is the answer in a dirty or fast-moving sump, where it keeps solids away from the ports and removes the effect of waves and velocity. A perforated fixing block on the floor is the third, for a flow strong enough to move the probe, since a probe that is not vertical and still does not read the head of liquid above it.
That concern is the practical one for this type. A reading that moves with the flow rather than with the level is usually an inlet discharging onto the probe, and the material offers three specific remedies for it: reshaping the inlet so the stream breaks into droplets, turning the inlet upward so the water spends its energy in the air, or shielding the probe inside a perforated pipe.
Measurement limitations and selection considerations
The limitations follow from the principle. A single gauge transmitter cannot be used in a sealed or pressurised vessel, because there is no atmosphere to reference against and the headspace pressure would be added to the reading; a differential arrangement is the answer there. The reading is only as good as the density assumed, which matters in a tank that holds more than one product. And the probe has to be compatible with the medium for the whole of its life, since it is immersed continuously rather than occasionally.
The material also leaves several figures unsettled. The working temperature is given two different ways in the same document, from -10 to 40 °C in the table and -20 to 40 °C on the order cards. The accuracy is given as a class in one place and as a resolution percentage in another, which are different quantities. The overload rating is given as a percentage without a time. And the control instrument’s outputs are stated as four relays with no analogue or communication output given.
Ordering
The items that fix the answer are the medium, its density and whether either changes; the maximum depth and the lowest and highest levels in service; whether the vessel is open to atmosphere; the chemical compatibility of the wetted materials and any cleaning agents the probe will meet; the medium and ambient temperatures, working and extreme; the range and the cable length, which are ordered together; the output required and what will read it; whether the installation only measures or also drives a pump or an alarm; and how the cable will be run and glanded. A tank description and the medium are enough for a covering quotation. Quantity, destination port and required delivery date complete the enquiry.
Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.