Electrical Test & Measurement · Electrical Safety Testers

Multi-Channel Withstand and Insulation Tester

Compact scanning safety tester with two, four or eight channels, AC and DC withstand, insulation resistance to 50 GΩ and nine-level arc detection.

ZX9320SA-2 (4 models) ·

Key specifications

Channels
Two, four or eight depending on model
AC output
0.05 to 5.00 kV, ±2%
DC output
0.05 to 6.00 kV, ±2%, not fitted to AC-only models
Leakage current
AC 0 to 10.00 mA; DC 0 to 10.00 mA on the four-channel model
Insulation resistance
0.1 to 50 GΩ, or 0.1 to 10 GΩ on the eight-channel models
Resistance accuracy
±10% to 999 MΩ, ±20% to 10 GΩ, 25% of reading from 10 to 50 GΩ
Arc detection
Nine levels, default 5, from 20 mA down to 2.8 mA
Memory
120 groups of 100 steps, or 64 files of 100 items in the feature text
Display
4.3 inch TFT-LCD colour screen
Body
310 × 110 × 415 mm and 15.5 kg on the single-channel family; 310 × 110 × 315 mm for the multi-channel group

A multi-point insulation test is only as repeatable as the switching between its points. Once the leads stop moving, the result depends on the instrument’s channel handling and on the sequence it runs, and those are the two things worth comparing.

Product overview

The range is built around a common test engine in bodies of different widths, with two, four or eight scanning channels. One family carries the alternating output only; the others add a direct output and an insulation resistance measurement. The channel count and the resistance range are the two figures that separate the models.

Channels are switched inside the instrument rather than by moving leads, so a fixture is wired once and the sequence steps through it. Stored files hold a complete test sequence, and those files can be copied to a USB drive and carried to another instrument of the same kind.

How the multi-channel tester works

The high voltage is raised over a programmed rise time, held for the test time and brought down over a fall time, and the current is compared with an upper and a lower limit throughout the hold. The upper limit is the breakdown criterion; the lower limit catches an item that is not connected, and it can be switched off for an item whose leakage is genuinely below the threshold.

In multi-channel mode the instrument switches the high voltage from one channel to the next and runs the stored step against each in turn. The original output terminals stay live and can act as a common return, which is what allows a fixture with one shared chassis point to be wired without switching the return as well.

Arc detection runs alongside the current comparison rather than replacing it. It responds to a fast change superimposed on the test current, which an ordinary current measurement averages away, and the nine levels correspond to progressively lower current thresholds.

Insulation resistance is measured at a lower direct voltage, and the accuracy is quoted in three bands because the current being measured falls into the nanoamp region at the top of the range. That is why the tolerance widens with resistance rather than staying constant.

How to select the right channel count

Count the points first, then decide whether the fixture will grow. Two channels cover a transformer with a primary and a secondary; four cover a three-phase item with a chassis point; eight cover a harness or a multi-winding component. The control, the memory and the sequence language are the same across the range, so the channel count is a fixture decision rather than a user-interface one.

The second question is whether a direct test and an insulation measurement are needed. One family carries the alternating output only, and the difference cannot be added later, so a product standard that calls for a direct test or a resistance reading decides the family before the channel count is considered.

The third is the resistance range. The eight-channel models are listed with a narrower range than the two- and four-channel ones, and an item near the top of the range needs the wider model even if it has few points. Reading the range from the channel count is the mistake this table invites.

The fourth is how the results leave the bench. A handler interface and a pass or fail output suit an automated cell, while the serial port and the USB host suit a bench that records results per unit or moves setups between instruments.

Measurement limitations and selection considerations

Switching adds a path that a single-channel instrument does not have. The channel relay, the fixture wiring and the common return all sit in series with the measurement, and at the top of the resistance range the leakage across that path can be comparable with the leakage through the item. A reading that looks like a failure at one channel and not at another is more often the fixture than the product.

The lower current limit is a useful check but a blunt one. On an item with very low leakage it will report a good connection as a failure, which is why the material provides a way to switch it off, and why the decision to use it should be made per product rather than per bench.

Arc detection is a threshold, not a measurement. Its value depends entirely on where it is set, and the current at each level is the only guide the material gives. Setting it against a known good item, at the voltage the test actually uses, is the only way to make it mean something.

Finally, the two body depths given in the material differ between the single-channel family and the multi-channel group, and the weight of the multi-channel bodies is not stated at all. A bench or a rack should be planned after those figures are confirmed rather than from this page.

Features

  • Scanning channels are built in, in two-, four- and eight-channel versions, so a multi-point item is tested without moving a lead
  • The original output terminals stay active in multi-channel mode and can be used as a common point, which simplifies a fixture that has one shared return
  • Leakage is judged against both an upper and a lower limit, and the lower limit can be switched off for an item whose leakage is genuinely very small
  • Arc detection has nine levels with the current given for each, so the threshold can be set against a known good item rather than guessed
  • Stored files can be copied to a USB drive, which moves a proven test setup from one instrument to another without re-entering it
  • The front panel can be locked, and the stored conditions are kept at power off, so a line instrument is not re-set every morning
  • Four test modes can be combined into one sequence, with rise, wait, test and fall times all settable
  • A handler interface and pass or fail outputs let the instrument sit inside an automated fixture rather than beside it

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Withstand output
AC output voltage0.05 to 5.00 kV, ±2%Standard
DC output voltage0.05 to 6.00 kV, ±2%, not fitted to AC-only modelsStandard
Voltage regulation±(1.0% + 10 V) at rated powerStandard
AC current range0 to 10.00 mA on the 9310 family; 0 to 20.00 mA on the 9320 familyStandard
DC current range0 to 5.00 mA on the 9310 family; 0 to 10.00 mA on the 9320 familyStandard
Test accuracy±(5.0% of reading + 5 counts), while the model table states ±2%Standard
Rise time0.1 to 999.9 sStandard
Fall time0.1 to 999.9 sStandard
Wait time0.2 to 999.9 sStandard
Test time0.2 to 999.9 sStandard
DischargeFast discharge at the end of the direct testStandard
Insulation resistance
Output voltage0.05 to 1.00 kV, ±2%Standard
Resistance range0.1 to 50 GΩ on the 9320 single-channel models and the two- and four-channel models; 0.1 to 10 GΩ on the eight-channel modelsStandard
Accuracy at 50 to 1000 V, 0.1 to 999 MΩ±10%Standard
Accuracy at 50 to 1000 V, 1.00 to 10 GΩ±20%Standard
Accuracy at 500 to 1000 V, 10 to 50 GΩ25% of readingStandard
DischargeAutomatic at the end of the testStandard
Detection and judgement
Arc detection levels1 to 9, factory default 5Standard
Arc current at each level20, 18, 16, 14, 12, 10, 7.7, 5.5 and 2.8 mA from level 1 to level 9Standard
Leakage upper limitA reading above the set upper limit is judged HI FAILStandard
Leakage lower limitA reading below the set lower limit is judged LOW FAIL, and the function can be switched off for items with very low leakageStandard
Comparator outputPass and fail indicated by lamp, by tone and through the handler interfaceStandard
Control, memory and interface
Memory120 groups of 100 steps in the parameter table; 64 files of 100 items in the feature textStandard
Test modesFour modes, which can be combinedStandard
Keyboard lockLocks the front panel and protects the stored dataStandard
RetentionTest conditions are saved at power offStandard
File transferStored files can be copied to a USB drive and moved to a PC or another instrumentStandard
InterfacesHANDLER, RS232 and USB host as standardStandard
Remote controlFull remote control and data collection through the command setStandard
Body, supply and environment
Dimensions, single-channel family310 × 110 × 415 mmStandard
Dimensions, multi-channel group310 × 110 × 315 mmStandard
Weight, single-channel family15.5 kgStandard
Weight, multi-channel groupNot stated in the materialInformation required
Input supply110 V at 60 Hz or 220 V at 50 Hz, 250 VA, from the rear panel markingStandard
FuseT5AL250V on the 110 V marking and T3AL250V on the 220 V markingStandard
Operating temperature and humidityNot stated in the materialInformation required
Calibration certificateNot stated in the materialInformation required
Ingress protectionNot stated in the materialInformation required

Available models

Selection table
Model Configuration Key ranges Availability
ZX9320SA-2 Two channels, AC and DC with insulation AC to 5 kV, DC to 6 kV, 0.1 to 50 GΩ Two test points with a full function set
ZX9320SA-4 Four channels, AC and DC with insulation AC to 5 kV, DC to 6 kV, leakage to 10 mA, 0.1 to 50 GΩ The four-channel version described in the summary table
ZX9320SA-8 Eight channels, AC and DC with insulation AC to 5 kV, DC to 6 kV, 0.1 to 10 GΩ Eight test points, resistance range limited to 10 GΩ
ZX9310SA-8 Eight channels, AC and DC with insulation AC to 5 kV, DC to 6 kV, 0.1 to 10 GΩ Listed with the same summary figures as the other eight-channel model

Customization

  • Channel count chosen at the order, from two to eight, with the same control and memory across the range
  • Test files prepared and loaded before delivery, so a proven sequence travels with the instrument

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • Which model the supplied folder and photograph refer to, since the folder names a four-channel code that does not appear anywhere in the model table
  • Whether the test accuracy is ±2% as the model table states or ±(5.0% of reading + 5 counts) as the parameter table states
  • Whether the memory holds 120 groups of 100 steps or 64 files of 100 items
  • The full specification of the eight-channel models, whose summary row leaves the leakage range, dimensions and interfaces blank
  • The weight of the multi-channel models, which the summary table does not give
  • The correct body depth for the multi-channel models, given as 315 mm against 415 mm for the single-channel family
  • The operating temperature and humidity range, which the material does not give
  • Calibration certificate availability and the standard it would be issued against
  • Warranty period and its terms
  • Whether the shock protection feature is fitted as standard on these models, since the material mentions it as compatible with another model
  • Ingress protection rating, which the material does not give

Frequently asked questions

How does a scanning channel differ from a separate instrument?

The channels are switched inside one instrument, so the high voltage source, the measurement circuit and the stored sequence are shared. That is what keeps the result comparable from point to point. It also means one failure can stop the sequence, and the fixture has to be wired so that unused channels are not left open.

Can the original output terminals still be used in multi-channel mode?

Yes. The material states that the output terminals keep their original function and can be used as a common point while the channels are scanning. That is useful for an item with one shared return and several points to be tested in turn, because the return does not have to be switched.

Why is the resistance range lower on the eight-channel models?

The eight-channel models are listed with a range that stops an order of magnitude below the two- and four-channel models. The material does not explain the difference, so the range should be treated as a specification of the model rather than as a margin. An item whose insulation is near the top of the range needs the wider model.

What has to be confirmed before a quotation?

The number of test points, which fixes the channel count; whether a direct withstand test and an insulation test are required, since some models carry only the alternating output; the highest insulation resistance the product standard asks for, which separates the eight-channel models from the others; and the site supply, because the rear panel is marked for two different voltages and frequencies.

Related products

Other models in the same range

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DC withstand
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Insulation resistance
0.05 to 1 kV, 0.1 MΩ to 10 GΩ
Test power
150 V/A as printed in the material
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DC output
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Voltage resolution
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Leakage limits, AC
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DC withstand
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Insulation resistance
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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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