Electrical Test & Measurement · Insulation Resistance Testers

Programmable Digital Insulation Resistance Meter

Benchtop insulation resistance meter with programmable direct voltage from 0.5 V, resistance ranges to 100 PΩ on the top model, micro-current measurement from 0.1 fA and four-bin sorting.

SJ2682A (6 models) ·

Key specifications

Resistance range
10 kΩ to 1 TΩ on the entry model; 0.1 kΩ to 100 PΩ on the top model
Test voltage
Direct, 10 to 1000 V in 1 V steps, or 0.5 to 1000 V in 0.1 V steps by model
Current range
1 mA down to 0.01 pA, 0.01 nA, 0.01 pA or 0.1 fA by model
Resistance accuracy
±2% or ±3% below 1 GΩ, ±5% above 1 GΩ, ±10% above 1 TΩ
Voltage accuracy
0.25% ±0.25 V at or below 10 V; 0.5% ±0.5 V above 10 V
Ranging
Seven ranges, automatic or manual, with a lock position
Measurement speed
Five readings per second slow, twelve per second fast
Sorting
Three record groups and four bins, three pass and one fail
Display
4.3 inch colour liquid crystal screen, four digits
Interfaces
RS232C, HANDLER and USB as standard; RS485 on the 2683 models as carded

An insulation tester is bought for the top of its range, but it is chosen at the bottom. The highest resistance it can resolve is set by the smallest current it can measure, and that figure, not the voltage, decides whether a good insulator is distinguished from a perfect one.

Product overview

Six models share one bench instrument: a colour screen, a numeric keypad, a guarded three-terminal input and a programmable direct voltage. They separate along three lines, the voltage ceiling, the resistance ceiling and the current floor.

The four tabled models form two pairs. Within a pair the voltage ceiling halves from one kilovolt to five hundred volts while the resistance range falls with it; between pairs the higher pair adds a decade of resistance resolution at the top and a lower starting voltage. The two remaining models extend the resistance range into the petaohm region and are described only on their cards.

The case is a bench instrument with a carrying handle, not a handheld, and it is intended for a production position or a laboratory bench rather than for site work.

How the meter works

A direct voltage is applied between the output terminal and the item, and the current that flows is measured at the sense input. Resistance is the ratio of the two, computed by the instrument and shown directly. Because the current is the measured quantity, the highest resistance the instrument can report is fixed by the smallest current it can resolve, which is why the range and the current floor move together across the models.

The third terminal is the guard. Surface leakage on a humid day can exceed the current through the insulation itself; connecting a conductive collar around the item to the guard diverts that surface current away from the sense input, so the reading reflects the volume path rather than the surface path.

The test is timed in two parts. A charge time lets a capacitive item settle, and a measurement delay holds the reading back until the current has stopped falling. Both are set by the user, which matters because a reading taken before the current settles is always too low in resistance and too optimistic about the item.

How to select the right model

Begin with the test voltage the component or the standard requires. If the requirement is a kilovolt, the 500 V models are excluded; if the requirement is below one volt, only the 2683 and the two petaohm models can set it.

Then the resistance that has to be distinguished. Testing a cable insulation to a gigaohm and testing a polymer film to a teraohm are different measurements with different floors, and a model chosen on voltage alone may not reach the figure that matters.

Then the current floor, which follows from the resistance and is the same decision seen from the other side. Finally the interface: RS485 appears only on the 2683 models, and a line that is already wired for it should not have to add an adapter.

Sorting and the key lock are production features rather than measurement ones, but they decide whether the instrument can run a position on its own.

Measurement limitations and selection considerations

The accuracy is binned by decade, not stated as a single figure. A resistance just above a gigaohm carries a five per cent tolerance and one above a teraohm ten per cent, so the useful question is not the tightest figure quoted but which bin the measurement falls in.

Insulation resistance is not dielectric strength. This instrument measures how much current leaks at a voltage well below breakdown; a withstand voltage test measures whether the insulation survives a higher voltage for a time. The two are separate tests with separate instruments, and passing one says nothing about the other.

Above a teraohm the measurement becomes an environmental one. Humidity, surface contamination, lead insulation and the geometry of the item all contribute currents of the same order as the one being measured, and the guard, the shielded leads and a controlled environment are part of the measurement rather than accessories to it.

Finally, the material describes two models with card specifications only. A quotation for those should be based on a full parameter table, not on the model list alone.

Features

  • A programmable direct voltage that starts at half a volt on the 2683 and higher models, so a low-voltage component can be tested at its own rating rather than at a standard test voltage
  • Resistance ranges that reach 100 PΩ on the top model, which is the region where a good insulator and a perfect one are told apart
  • Micro-current measurement down to 0.1 fA on the top model, so the current that actually flows through a good insulator is a reading rather than a zero
  • A guarded three-terminal input, which diverts surface leakage to the guard instead of adding it to the current being measured
  • Four-bin sorting with three record groups, so a production position can classify parts rather than only pass or fail them
  • Voltage against resistance and voltage against current scans, which show how an insulation behaves as the test voltage rises
  • A key lock that leaves only the test key active, which keeps a set-up from being altered by the next shift
  • Charge time and measurement delay set separately, so a capacitive item can be given time to settle before the reading is taken

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
ParametersInsulation resistance and micro-currentStandard
Resistance rangeSJ2682A 10 kΩ to 1 TΩ; SJ2682B 10 kΩ to 500 GΩ; SJ2683A 10 kΩ to 10 TΩ; SJ2683B 10 kΩ to 5 TΩ; SJ2685 10 kΩ to 1 PΩ; SJ2687 0.1 kΩ to 100 PΩStandard
Resistance accuracyBelow 1 GΩ ±3% on the 2682 models and ±2% on the 2683 models; above 1 GΩ ±5%; above 1 TΩ ±10%Standard
Current range1 mA to 0.01 pA on the 2682 models, to 0.01 nA on the 2683 models, to 0.01 pA on SJ2685 and to 0.1 fA on SJ2687Standard
Current accuracyAbove 10 nA ±3% on SJ2682A and ±2% on SJ2682B; at or below 10 nA ±5%; below 1 nA ±10%; not printed separately for the 2683 modelsInformation required
Display resolutionFour digits, with direct, absolute percentage, deviation percentage and sorting displaysStandard
ZeroingOpen-circuit zero across the full rangeStandard
Reference standardNot stated in the materialInformation required
Test voltage
SJ2682ADirect, 10 to 1000 V, 1 V programmable stepsStandard
SJ2682BDirect, 10 to 500 V, 1 V programmable stepsStandard
SJ2683A and SJ2685 and SJ2687Direct, 0.5 to 1000 V, 0.1 V programmable stepsStandard
SJ2683BDirect, 0.5 to 500 V, 0.1 V programmable stepsStandard
Voltage accuracy0.25% ±0.25 V at or below 10 V; 0.5% ±0.5 V above 10 VStandard
Voltage readbackThe applied voltage is shown on screen during the testStandard
Timing, ranging and sorting
Charge time0 to 99 sStandard
Measurement delay0 to 999 msStandard
RangesSeven, automatic or manual, with an auto-lock positionStandard
SpeedSlow at five readings per second, fast at twelveStandard
ComparatorThree record groups and four bins, three of them passing and one failingStandard
TriggersInternal, external, foot switch and remote interfaceStandard
Scan modesVoltage against resistance, and voltage against currentStandard
Interface, supply and environment
Standard interfacesRS232C, HANDLER, USB device and USB hostStandard
RS485Listed on the model cards for SJ2683A and SJ2683B, and absent from the interface summaryInformation required
Front panelColour screen, numeric keypad, function keys, USB host socket, power switch and pass and fail lampsStandard
Rear panelFoot switch input, HANDLER socket, serial socket, USB socket, power switch, fuse, mains inlet and a chassis earth terminalStandard
Supply198 to 242 V AC, 47 to 63 HzStandard
Environment0 to 40 °C, up to 90% relative humidity without condensationStandard
Dimensions264 × 108 × 370 mmStandard
WeightAbout 4.1 kgStandard
Supplied accessoriesThree-terminal test lead, mains cord, USB cable and RS232 cableStandard
Optional accessoriesFoot switch, shielded electrode box with cable, data acquisition softwareStandard

Available models

Selection table
Model Configuration Key ranges Availability
SJ2682A 1 kV, 1 TΩ, 1 V steps 10 kΩ to 1 TΩ; 10 to 1000 V DC; 1 mA to 0.01 pA The entry model, with the lowest voltage resolution of the four tabled models
SJ2682B 500 V, 500 GΩ, 1 V steps 10 kΩ to 500 GΩ; 10 to 500 V DC; 1 mA to 0.01 pA The same instrument with the voltage ceiling halved
SJ2683A 1 kV, 10 TΩ, 0.1 V steps, RS485 10 kΩ to 10 TΩ; 0.5 to 1000 V DC; 1 mA to 0.01 nA The model this page is built around; ten times the resistance of the entry model
SJ2683B 500 V, 5 TΩ, 0.1 V steps, RS485 10 kΩ to 5 TΩ; 0.5 to 500 V DC; 1 mA to 0.01 nA The 2683 with a 500 V ceiling
SJ2685 1 kV, 1 PΩ, 2 mA current range 10 kΩ to 1 PΩ; 0.5 to 1000 V DC; 0.01 pA to 2 mA Card specifications only; no parameter table is given
SJ2687 1 kV, 100 PΩ, 0.1 fA floor 0.1 kΩ to 100 PΩ; 0.5 to 1000 V DC; 0.1 fA to 2 mA Card specifications only; the widest range in the family

Customization

  • The test voltage ceiling, 500 V or 1000 V, which is fixed by the model
  • The resistance ceiling and the current floor, also fixed by the model
  • The interface set, since RS485 appears only on the 2683 models
  • The shielded electrode box, the foot switch and the acquisition software, all listed as optional

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • Whether the current range is 10 pA to 1 mA as the model cards state, or 1 mA to 0.01 pA as the parameter table states, a difference of three decades at the bottom
  • The current accuracy of SJ2683A and SJ2683B, which is not printed separately and is referred to as the same as the group
  • The specification of SJ2685 and SJ2687 beyond their model cards, since no parameter table is given for them
  • Whether RS485 is fitted, since the 2683 cards list it and the interface summary does not
  • The standard the accuracy figures are quoted against, and whether a calibration certificate is supplied
  • The test voltage settle time and the maximum capacitive load the instrument can charge
  • The insulation resistance of the test leads and the maximum lead length
  • Warranty period and its terms

Frequently asked questions

What does the guard terminal actually do?

It gives surface leakage a path that bypasses the current measurement. On a humid day a clean insulator can carry more current over its surface than through its body, and without a guard that current is added to the reading and the insulation looks worse than it is. The guard is connected to a conductive collar or foil around the item, so the surface current is diverted to the source rather than through the sense input.

Why do the models differ in resistance range if the voltage is the same?

Because the current floor differs. Resistance is inferred from voltage and current, so the highest resistance that can be resolved is set by the smallest current the input can measure, not by the voltage. The top model reaches a hundred petaohms because it resolves a tenth of a femtoamp; the entry model stops at a teraohm because its floor is a hundredth of a picoamp.

What has to be confirmed before a quotation?

The test voltage the standard or the component requires, and whether it has to be set below one volt; the highest resistance that has to be distinguished from an open circuit; the smallest current of interest; whether RS485 is needed, since only two models carry it; whether parts are sorted into bins on the line; and whether a shielded electrode box is needed for surface resistivity work.

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Resistance range
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Current range
10 pA to 1 mA; 0.1 fA to 2 mA; 0.01 pA to 2 mA
Test voltage
0.5 to 1000 V DC, programmable

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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