Industrial Testing Equipment · Coating Thickness Gauges

Handheld Automotive Paint Thickness Gauge

Handheld paint thickness gauge with a 3500 µm range, automatic recognition of steel, galvanised steel, aluminium and plastic substrates, and a putty detection warning for used-car inspection.

LS238 (5 models) ·

Key specifications

Measuring range
0.0 to 3500 µm
Resolution
0.1 µm from 0 to 99.9 µm; 1 µm from 100 to 3500 µm
Accuracy
≤ ±(3% H + 2 µm), where H is the standard value
Substrates
Ferrous by Hall effect; non-ferrous by eddy current; identified automatically
Response
0.3 s per measurement
Minimum measuring area
Ø 25 mm
Minimum substrate thickness
0.2 mm on ferrous, 0.05 mm on non-ferrous
Display
128 × 48 dot matrix LCD with three-colour backlight; a second rotating screen on LS236
Body
101 × 62 × 28 mm and 79 g with cells on four models; 100 × 60 × 24 mm and 80 g on LS236
Power
Two AAA alkaline cells on three models; rechargeable lithium cell with Type-C on LS237 and LS238

A paint thickness reading is only useful when the substrate under the paint is known, and on a modern car that substrate changes from panel to panel. This range is built around that problem: the probe identifies what it is standing on and the reading follows from there.

Product overview

Five models share one measuring engine, one 3500 µm range and the same ruby-tipped probe. What separates them is how the instrument is held and where it is used: a general-purpose body, a rechargeable version of it, a version with the probe on a cable, and two rated for cold bays, one of which carries a second screen that rotates.

The instrument is small enough to be held against a panel with one hand. There is one key and no menu; the reading appears when the probe is pressed down, and the backlight changes colour with the thickness band. For an inspector working along a row of cars, that matters more than a feature list.

The intended work is paint and body inspection: checking a delivered vehicle, verifying a repair, or screening stock. It reads the coating without cutting into it, so the same panel can be measured and then sold.

How the gauge reads through a coating

Two sensors sit in the probe and both respond to the gap between the probe face and the material beneath the paint.

Over a ferromagnetic substrate, a Hall effect sensor measures the field in a magnetic circuit that the coating interrupts. The coating is a non-magnetic gap, so the field strength at the sensor tracks the distance across it. Over a non-ferrous but conductive substrate, an alternating field induces eddy currents, and the impedance change in the coil tracks the lift-off. Both are relative measurements, which is why the instrument recognises the substrate before it reports a number: the same gap means different things under the two methods.

Recognition covers galvanised steel, steel, aluminium and non-metal panels. The last case is the one that catches people out: over plastic there is no substrate response to measure, and the reading is a coating thickness only in the sense that the probe is measuring the paint film itself against the body underneath.

Iron powder filler produces its own response, distinct from paint. The instrument flags it rather than reporting a paint thickness, which is the point: a filled panel and a thick paint layer are different facts about a car, and only one of them is a repair.

How to select the right gauge

Start with the panels. A steel body inspected at ordinary workshop temperature is served by the general-purpose model. A body that mixes steel, galvanised steel and aluminium is where automatic recognition earns its place, and every model in the range has it.

Then the access. Door frames, engine bays, the inner edge of a wing and the area behind a hinge are places the body cannot lie flat against, and the split probe on its cable is the answer. If the work is on flat panels and sills, the integral probe is quicker to place and there is one fewer part to damage.

Then the temperature. Two models are rated well below freezing and carry a display that keeps working there; the other three are for a normal bay. If the inspection happens outdoors in winter, this is a specification decision, not a preference.

Then the cell. Two models charge over Type-C and are rated for a large number of measurements per charge; three run on AAA cells that are replaced. A workshop that forgets to charge things should say so.

Finally the screen. The dual-screen model can be read from the front or the back of the body, which helps when the probe has to be pushed into a low sill or reached over a roof.

Measurement limitations and selection considerations

The gauge measures a coating over a substrate. It does not measure the thickness of the steel or aluminium itself, and it does not see a second coating layer separately: a panel with primer, colour and clear coat is read as one film. Where individual layers matter, a different instrument and a cross-section are needed.

Curvature and edges bias the reading. The field spreads sideways, so a measurement close to a panel edge, a swage line or a tight radius has less material around it than the calibration assumed, and the number drifts rather than failing outright. The minimum area and radius figures in the specification are the conditions under which the reading is valid, not a suggestion.

Thickness alone does not prove a panel is original. A repaint of the same thickness as the factory finish reads the same, and a filler repair under a thin topcoat can read as an ordinary paint film if the filler is outside the probe’s field. The instrument is a screening tool; the judgement still needs the panel history and, where it matters, a physical inspection.

Cold affects the display before it affects the measurement. Below the rated temperature the screen is the part that stops being readable, which is why the low-temperature models are specified by their display as much as by their range.

Panels that are plastic, or composite, or covered with a film, are outside what the substrate methods can resolve. Saying so in the enquiry is what gets the right instrument proposed instead of a number that looks plausible.

Features

  • Substrate recognition across galvanised steel, steel, aluminium and non-metal panels, so an inspection can move between body materials without changing instruments or settings
  • Iron powder putty detection with a buzzer and a red warning, which separates a filled panel from a painted one before a reading is interpreted as paint
  • A three-colour backlight keyed to thickness bands, so an abnormal panel is visible from arm’s length without reading the number
  • A range that reaches 3500 µm, which covers filler layers as well as paint on a repaired panel
  • One button and no menu, so a reading is taken from power-up
  • A ruby contact tip and moulded grip grooves, aimed at a probe that is pressed against panels all day
  • A rotating second screen on the dual-screen model, so the value can be read with the body turned either way against a low sill or a roof
  • An 11 mm split probe on a 1 m cable for door frames, engine bays and other recesses the body cannot enter
  • A Bluetooth link to a phone application that assembles the readings into a vehicle inspection report
  • A rechargeable cell on two models and a bound phone number shown at power-up, so a tool shared across a workshop is not walked off with

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Measuring principleHall effect on ferromagnetic substrates; eddy current on non-ferrous substratesStandard
Measuring range0.0 to 3500 µmStandard
Resolution0.1 µm from 0 µm to 99.9 µm; 1 µm from 100 µm to 3500 µmStandard
Accuracy≤ ±(3% H + 2 µm), H being the standard valueStandard
Unitsµm and milStandard
Measuring interval0.3 sStandard
Minimum measuring areaØ 25 mmStandard
Minimum radius of curvature5 mm convex, 25 mm concaveStandard
Minimum substrate thickness0.2 mm on a ferrous substrate, 0.05 mm on a non-ferrous substrateStandard
Probe tipRubyStandard
Display and indication
Screen128 × 48 dot matrix LCD; a 128 × 64 dot matrix OLED screen on the low-temperature modelsStandard
BacklightThree colours keyed to thickness bands; single colour on LS230Standard
Reading positionFront of the body on single-screen models; front or rear on the rotating dual-screen modelStandard
AlertsBuzzer, red warning and backlight colourStandard
Thickness bands for the backlightBelow 170 µm or a plastic substrate; 170 to 350 µm; iron powder putty or above 350 µm. Taken from the supplied illustrations and not listed in the parameter tableStandard
Body and probe
Dimensions101 × 62 × 28 mm on LS220, LS230, LS237 and LS238; 100 × 60 × 24 mm on LS236Standard
Weight with cells79 g on four models; 80 g on LS236Standard
Probe mountingIntegral on four models; split probe on LS238, 11 mm diameter with a 1 m cableStandard
GripMoulded anti-slip grooves and a drop-resistant lanyardStandard
Power and environment
SupplyTwo 1.5 V AAA alkaline cells on LS220, LS230 and LS236; rechargeable lithium cell on LS237 and LS238Standard
ChargingType-C socket on the two rechargeable modelsStandard
Endurance on a full charge300,000 measurements on the rechargeable modelsStandard
Operating temperature−20 to 50 °C on LS220, LS237 and LS238; −40 to 50 °C on LS230 and LS236Standard
Storage temperature−20 to 60 °C on LS220, LS237 and LS238; −50 to 60 °C on LS230 and LS236Standard
Wireless linkBluetooth to a phone application, stated for Android, HarmonyOS and iOSStandard

Available models

Selection table
Model Configuration Key ranges Availability
LS220 Single screen, dark blue body, integral probe, two AAA cells 0.0 to 3500 µm; −20 to 50 °C; 79 g The general-purpose form for paint inspection at ordinary workshop temperatures
LS237 Single screen, purple body, integral probe, rechargeable lithium cell with Type-C 0.0 to 3500 µm; −20 to 50 °C; 79 g The same instrument with a cell that is charged rather than replaced
LS238 Single screen, purple body with a split 11 mm probe on a 1 m cable, rechargeable 0.0 to 3500 µm; −20 to 50 °C; 79 g The form for recesses and narrow flanges the body cannot reach
LS230 Single screen, white body, low-temperature LCD, two AAA cells 0.0 to 3500 µm; −40 to 50 °C; 79 g The form for unheated inspection bays and cold-climate work
LS236 Dual screen, orange body, one screen in a low-temperature OLED, two AAA cells 0.0 to 3500 µm; −40 to 50 °C; 80 g The form for reading from either side of the body, in the cold

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The conformity standards the gauges are built to, such as the relevant ISO or ASTM numbers, which the material does not state
  • Ingress protection rating for the body and the probe
  • Whether a calibration certificate is supplied, and whether the reference foils are traceable to a national standard
  • The repeatability figure, as distinct from the accuracy expression
  • Warranty period and its terms
  • Runtime on the two AAA cells, which the material gives only for the rechargeable models
  • Whether the phone application and the vehicle report are available in English and in every destination market
  • Which models carry the second rotating screen, given that the material describes the feature as applying to some models and the selection table assigns it to LS236 only
  • Whether the probe of the split model can be replaced in the field
  • The exact meaning of the 3% H term and whether accuracy is stated over the whole range or by segment

Frequently asked questions

Does the gauge read paint on an aluminium bonnet as well as on a steel roof?

Yes, and it changes method by itself. Ferrous panels are read by the Hall effect sensor and non-ferrous panels by the eddy current sensor, with galvanised steel, steel, aluminium and non-metal substrates recognised at the probe. The reading is of the coating above the substrate, so the substrate has to be identified correctly for the number to mean anything - which is why the automatic recognition matters more on a mixed-material body than on a steel van.

What does the putty warning actually tell the inspector?

That the layer in front of the probe is not paint. A panel repaired with iron powder filler produces a different response from paint of the same thickness, and the instrument flags it with a buzzer and a red warning rather than only a number. On a used-car inspection this distinguishes a filled panel from a thick factory finish, and it is the reason the reading alone is not the whole result.

Which model suits an unheated inspection bay?

LS230 or LS236, both rated to −40 °C with a low-temperature display and storage to −50 °C. The other three are rated to −20 °C, which covers an ordinary workshop but not an outdoor lot in winter. LS236 adds the second, rotating screen for reading from either side of the body; LS230 is the single-screen form for the same cold rating.

What is needed before a quotation?

The panel materials to be inspected, since a body mixing steel, galvanised steel and aluminium is the case that justifies automatic substrate recognition; whether filler has to be distinguished from paint; the range of thickness expected, particularly whether filled panels are in scope; the ambient temperature of the inspection; and whether readings have to be exported into a report. Quantity and destination complete the enquiry.

Related products

Other models in the same range

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TT220 (3 models) · Coating Thickness Gauges

Dual-Principle Coating Thickness Gauge

Magnetic and eddy current coating thickness gauge measuring 0 to 1250 µm on steel and aluminium, with automatic probe identification, statistics, limit alarms and 500 stored readings.

Model
TT220 / TT230 / TT260 and the split-probe F and N series
Measuring principle
Magnetic induction on ferromagnetic substrates, eddy current on non-ferrous substrates, selected automatically by the probe fitted
Measuring range
0 to 1250 µm with the standard F1 or N1 probe; 0 to 400 µm with F400; 0 to 5000 µm with F5; 0 to 10000 µm with F10; 0 to 2000 µm on the integral TT220
Resolution
0.1 µm below 100 µm; 10 µm on the long-range F10 probe; 1 µm above 100 µm on the integral model
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GH880 (2 models) · Surface Roughness Testers

Portable Surface Roughness Tester

Portable surface roughness tester reading Ra and Rz with up to 26 parameters, eight built-in standard editions and four interchangeable sensors for bores, grooves and curved surfaces.

Model
GH880 / TR100
Principle
Inductive pickup with a diamond stylus and a guide shoe
Measuring range
Ra and Rq from 0.005 to 32 µm; Rz, Ry, Rt, Rp and Rm from 0.02 to 320 µm; display range ±160 µm
Resolution
0.001 µm on the GH880; 0.01 µm on the TR100

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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