Pressure Measurement · Digital Pressure Gauges

Digital Pressure Gauge

A battery or 24 V DC digital pressure gauge from 100 kPa to 100 MPa, with a four-digit display, six switchable units and a 304 stainless case for water, air, hydraulic and oil service.

Key specifications

Range
100 kPa to 100 MPa across the range, with 0-0.6, 0-1, 0-1.6, 0-2.5, 0-40, 0-60 and 0-100 MPa as the common spans
Accuracy
0.2, 0.4 or 0.5 class depending on the form
Display
Four digits with up to three decimal places, six switchable units and a backlight
Process connection
M20 x 1.5 as standard, with NPT 1/4 and G1/2 to order
Wetted material
304 stainless steel
Supply
Battery, or 24 V DC on the transmitting form
Output
4-20 mA on the transmitting form
Ingress protection
IP65

A dial gauge answers one question at a glance and leaves the reading to the eye. A digital gauge answers the same question with a number, and that difference matters most where the reading is written down: a pressure test that has to be logged, a line checked against a specification, or a value typed into a controller.

This page covers the battery form that is read at the instrument and the 24 V DC form that sends a 4-20 mA signal to a control system. They share the case, the display and the connection; they differ in whether the number leaves the gauge.

Product overview

The instrument is a stainless-bodied pressure gauge with a liquid-crystal display in place of a dial. The material gives spans from 100 kPa to 100 MPa, with 0-0.6, 0-1, 0-1.6, 0-2.5, 0-40, 0-60 and 0-100 MPa as the common ones, and offers gauge, vacuum and compound forms.

The case is 304 stainless steel with IP65 sealing, and the process connection is M20 x 1.5 as standard, with NPT 1/4 and G1/2 also listed. The panel-mount version carries a flange and three fixing holes, which is how it is fixed through a panel rather than screwed into a pipe.

How the gauge works

A pressure sensor behind the connection converts the applied pressure into an electrical signal. The electronics linearise that signal and show it as a number, with the decimal point placed according to the span.

Two consequences follow. The reading is a number rather than a position between graduations, so it can be recorded without interpretation; and the resolution is set by the display rather than by the sensor, which is why the material can offer four digits and three decimal places on every span. Three decimal places on a 100 MPa span is a resolution of 0.001 MPa, far finer than the accuracy class supports, so the decimals should be read together with the span rather than on their own.

The display carries a battery symbol and a backlight, and the keys switch units, set the zero and reset the instrument.

How to select the right gauge

Four choices settle most of the answer.

Pressure type. Gauge, vacuum and compound are different instruments, not options on one. A compound form reads positive and negative pressure on one instrument and is the form for a vacuum line or a pump that can pull a vacuum on its suction side.

Span. The working pressure should sit in the upper part of the span rather than near the bottom, which is the same rule as for a dial gauge: a sensor read at 5 % of its range gives away resolution and accuracy that a smaller span would keep.

Accuracy class. The material offers 0.2, 0.4 and 0.5 class. A finer class costs more and is only worth paying for where the reading is used as a reference; for a plant-room check the coarser class is usually enough.

Supply and output. The battery form is read at the gauge and has no output. The 24 V DC form sends 4-20 mA to a control system. If the value is needed in a PLC or a logger, the battery form cannot supply it, and that single question decides between the two.

Installation and configuration

The connection is a threaded port, so the gauge is screwed into the pipe or into a manifold. The panel-mount form is fixed through a panel with three screws and takes its pressure from a line brought to it.

The practical points are the same as for any pressure instrument: a seal at the thread, a syphon or a cooling element where the medium is hot, and a position where the display can be read without leaning over the line. The material gives no installation torque and no straight-run requirement, and neither is invented here.

The battery is replaceable, and the display shows remaining charge before it fails. The material does not state the cell type or its life, so both are listed as information required.

Measurement limitations and selection considerations

The material names water, air, hydraulic oil and oil as the media, which is the ordinary band for a 304 stainless wetted part. It does not state compatibility with aggressive media, and a diaphragm seal would be a separate question rather than an option on this instrument.

Three figures are unsettled and are listed as information required rather than filled in from a similar gauge: the sensing element, the overload capacity, and the working temperature range. The sensing element matters because it sets what the gauge can survive; the overload capacity matters because a pressure line can spike well above its working value.

The accuracy conflict is the one to watch in a quotation. The material quotes both a class and a percentage of span, and they are not the same quantity. On a 100 MPa span, one percent of span is 1 MPa, so the basis should be confirmed before the figure is used in a specification.

Features

  • A four-digit display with up to three decimal places, so a reading is taken as a number rather than interpolated between graduations on a dial
  • Six switchable units on one instrument, which removes the conversion step when a line is checked against a drawing in bar and a controller set in MPa
  • A backlight and a battery symbol on the display, so the gauge can be read in a dark plant room and the cell replaced before it fails mid-shift
  • A 304 stainless case and IP65 sealing for water, air and hydraulic service, with the same body offered as a panel-mount form with three fixing holes
  • A transmitting form with a 4-20 mA output for a control system, alongside the local-reading battery form

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Pressure range100 kPa to 100 MPa across the range; 0-0.6, 0-1, 0-1.6, 0-2.5, 0-40, 0-60 and 0-100 MPa are the spans named in the materialStandard
Pressure typeGauge, vacuum and compound, the compound form reading positive and negative pressure on one instrumentStandard
Accuracy0.2, 0.4 and 0.5 class all appear in the material, which also quotes plus or minus 0.2 % and 0.4 % on individual listings; a class and a percentage of span are not the same quantity and both are recordedStandard
Display resolutionFour digits with up to three decimal placesStandard
UnitsMPa, bar, kgf/cm2, psi and kPa, switchable at the keyStandard
Overload capacityNot stated in the materialInformation required
Long-term stabilityNot stated in the materialInformation required
Response timeNot stated in the materialInformation required
Electrical
SupplyBattery on the local-reading form; 24 V DC on the transmitting formStandard
Output4-20 mA on the transmitting form; the local-reading form has no outputStandard
Battery indicationA battery symbol on the display shows remaining chargeStandard
BacklightFitted, switched at the keypadStandard
Battery type and lifeNot stated in the materialInformation required
Mechanical
Process connectionM20 x 1.5 as standard; NPT 1/4 and G1/2 also listedStandard
Wetted material304 stainless steelStandard
CaseStainless steel, with a flange and three mounting holes on the panel-mount formStandard
Ingress protectionIP65Standard
Dimensions and weightNot stated consistently in the material; a 47 mm and a 131 mm figure appear against different drawingsInformation required
Environment
Working temperatureNot stated in the materialInformation required
Storage temperatureNot stated in the materialInformation required
Media compatibilityWater, air, hydraulic oil and oil are named; compatibility with aggressive media is not stated, and a diaphragm seal would be a separate questionInformation required

Available models

Selection table
Model Configuration Key ranges Availability
Battery-powered, local display Four-digit LCD with backlight and battery indication; no output 100 kPa to 100 MPa; 0.2, 0.4 or 0.5 class; M20 x 1.5 The form for a reading taken at the gauge
24 V DC, 4-20 mA output Transmitting form for a control or logging system Same pressure spans; 4-20 mA output Supply is 24 V DC rather than a battery
Panel-mount Stainless case with a flange and three fixing holes Same pressure spans For mounting through a panel rather than into the pipe

Customization

  • Pressure range, chosen so the working pressure sits in the upper part of the span rather than at the bottom
  • Accuracy class, from 0.5 class through 0.4 to 0.2 class
  • Process connection, from M20 x 1.5 through NPT 1/4 to G1/2
  • Supply and output, as a battery local-reading form or a 24 V DC transmitting form
  • Pressure type, as gauge, vacuum or compound

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The sensing element, since the material describes the display and the case but not whether the sensor is piezoresistive, ceramic-capacitive or another type
  • The overload capacity, which is not stated
  • Long-term stability and the recommended recalibration interval
  • The working and storage temperature range of the instrument
  • The battery type and its expected life
  • The wetted material beyond 304 stainless steel, and whether a diaphragm seal is available for aggressive media
  • The accuracy basis, since the material quotes both a class and a percentage of span without reconciling them
  • The response time
  • The dimensions and weight of each case size, since the material gives figures that do not agree between drawings
  • The certification and marking that accompany the instrument
  • The official model code, since the material does not give one
  • Warranty period and the terms that apply

Frequently asked questions

What has to be confirmed before a digital pressure gauge can be quoted?

The pressure range and whether the duty is gauge, vacuum or compound, since a compound form is a different instrument from a gauge form rather than an option on it. Then the accuracy class, the process connection and its thread standard, the medium and its temperature, and whether the reading is taken at the gauge or sent to a control system. The last point decides between the battery form and the 24 V DC transmitting form, and it is the question most often left until after the price is asked for.

Is 0.2 class the same as plus or minus 0.2 percent?

No, and the material uses both expressions. An accuracy class is a declared grade with a defined basis, while a percentage is a limit of error against a stated reference, usually the span. On a 100 MPa gauge one percent of span is 1 MPa, so the difference matters at the top of the range. The material does not reconcile the two, so both are recorded and the basis should be confirmed for the specific order.

Can the gauge read negative pressure?

Yes on the compound form, which reads positive and negative pressure on one instrument and is the form used for vacuum lines and for pumps that can pull a vacuum on the suction side. A gauge-only form will not read below zero, and a vacuum-only form will not read positive pressure. The material lists compound forms alongside the gauge and vacuum forms, so the duty should be stated when the range is chosen.

Why does the display show three decimal places?

Because the resolution is set by the display rather than by the sensor. Three decimal places on a 100 MPa span is a resolution of 0.001 MPa, which is far finer than the accuracy class supports; on a 1 MPa span the same display gives a resolution that is useful. The number of decimals should be read together with the span and the class rather than on its own.

Related products

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Accuracy class
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Range, 60 mm dial
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0-0.1 MPa up to 0-60 MPa listed for the series, with compound and vacuum forms
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Pressure types
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Output
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Ranges
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Adjustable differential
0.035 to 0.15 MPa; 0.06 to 0.4 MPa; 0.1 to 0.3 MPa respectively
Contact form
SPDT, single pole double throw, terminals 1-3-5
Reset
Automatic

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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