Process Analysis · Dissolved Oxygen Analyzers

Online Dissolved Oxygen Analyzer

Online dissolved oxygen analyzer for continuous water monitoring, with a membrane or an optical electrode, temperature, salinity and pressure compensation, two alarm relays, an analogue output and a serial port.

OHR-DO10 (2 models) ·

Key specifications

Measurement range, membrane controller
0 to 200 percent saturation and 0 to 20.00 mg/L or ppm, with a temperature channel from 0.0 to 65.0 degrees Celsius
Measurement range, optical controller
0 to 20.00 mg/L or ppm, with the saturation range carried as a reserved parameter; electrode temperature 0 to 60 degrees Celsius
Accuracy
plus or minus 1.5 percent of full scale on the membrane controller; plus or minus 0.5 mg/L on the optical controller; temperature to plus or minus 0.5 degrees Celsius
Compensation
Temperature automatically by a sensing element in the electrode or manually; salinity entered manually; pressure entered manually
Outputs
Analogue current output selectable between 4-20 mA, 0-10 mA and 0-20 mA, with a stated maximum load resistance
Alarm relays
Two relays, configurable for concentration, for temperature or off, with the contact rating stated separately for the two controllers
Communication
RS485 serial port on the Modbus RTU protocol, with a selectable baud rate
Display
Backlit 3.5 inch 128 x 64 dot matrix liquid crystal panel showing both channels, with the interface switchable between English and Chinese
Electrode protection
IP68 on the optical electrode, which is sealed and needs no electrolyte and no membrane replacement
Supply and protection
AC or DC 100 to 240 V; controller housing stated at IP65 with a flame-retardant rating

Oxygen dissolved in water is the least visible figure in a treatment plant and one of the few that decides the biology underneath it. Too little, and the aerated basin stops working; too much, and energy is being spent on air that the process cannot use. Either way the consequence appears hours after the cause, which is why the measurement has to be continuous rather than sampled.

An online dissolved oxygen analyzer is therefore a control instrument rather than a laboratory one, and it is judged on whether the reading holds while nobody is watching it.

Product overview

The range is built around two sensing routes sharing one controller format. A membrane controller works with a stainless-steel electrode containing an electrolyte behind a gas-permeable membrane, and reports dissolved oxygen as a concentration or as a percentage of saturation. An optical controller works with a sealed electrode containing a luminescent layer, and reports concentration.

Both are panel instruments of the same footprint, both carry a two-line backlit display, an analogue output, two alarm relays and a serial port, and both apply the same three compensation terms. What separates them is the electrode, and the electrode is what decides the maintenance the installation will carry for the rest of its life.

How the reading is produced

A membrane electrode is an electrochemical cell. Oxygen passes through the membrane and is reduced at the cathode, and the current produced is proportional to the rate at which oxygen arrives, which is why this route depends on a minimum flow past the membrane and on the membrane itself staying clean and intact. The electrolyte and the membrane are consumables, and the material states a calibration every two months.

The optical electrode measures the same quantity without consuming it. A dye layer is excited by a light source and emits at a longer wavelength, and dissolved oxygen shortens the duration of that emission. The instrument reads the lifetime, which does not depend on how much water moves past the sensor, so the electrode tolerates still water and is sealed to IP68. The consumable here is the sensing cap.

Both routes then go through the same conversion. The sensor responds to a partial pressure, and the controller turns that into a concentration using the temperature, the salinity and the pressure of the water. All three are set at the panel, the temperature automatically from an element in the electrode and the other two by hand.

How to select the right analyzer

Begin with the electrode, because everything else follows from it. Where the water is still, or where the site cannot guarantee that a membrane and an electrolyte will be replaced on schedule, the optical route is the one that will still be reading correctly a year later. Where the water moves and the maintenance is real, the membrane electrode is the less expensive instrument doing the same job.

Then confirm the compensations. A duty in an estuary, a brine tank or a pressurised main cannot use the defaults, and the values have to be known before the range and the resolution are settled rather than after. After that the questions are electrical: how many relays the installation needs and what they switch, whether the reading has to reach a plant network, and whether the record has to exist at all.

Measurement limitations and selection considerations

The analyzer reports what the electrode senses, and the electrode is exposed to everything in the water. Turbidity, algae, oil and biological growth all affect a membrane electrode before they affect the reading in any visible way, so a cleaning interval belongs in the commissioning plan alongside the instrument specification.

Two figures that a buyer would normally use to compare the two routes are absent. The optical electrode has no stated response time and no stated calibration interval, against the under-thirty-second response and two-month interval given for the membrane electrode. Until those are confirmed, the choice between the routes rests on the maintenance argument rather than on a like-for-like comparison of performance.

Features

  • A choice of sensing route on one platform, so a site can start with the membrane electrode and move to the optical one without changing the controller or the panel cut-out
  • Three-term compensation for temperature, salinity and pressure, which is what allows a concentration in mg/L to be compared between two different waters
  • Two alarm relays and an analogue output, so the instrument can act on a reading as well as report it
  • A serial port speaking a standard industrial protocol, so the reading can join a plant network rather than being read at the panel
  • An optical electrode sealed to IP68 that needs no electrolyte and no membrane replacement, which removes the two consumables a membrane electrode depends on
  • Manual compensation values entered at the panel, so a duty in a brine or pressure vessel can be set up without an additional transmitter

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Dissolved oxygen range, membrane controller0 to 200 percent saturation; 0 to 20.00 mg/L; 0 to 20.00 ppmStandard
Dissolved oxygen range, optical controller0 to 20.00 mg/L; 0 to 20.00 ppmStandard
Saturation range on the optical controller0 to 200 percent, carried in the material as a reserved parameter rather than an active rangeInformation required
Accuracy, membrane controllerplus or minus 1.5 percent of full scaleStandard
Accuracy, optical controllerplus or minus 0.5 mg/LStandard
Resolution0.01 mg/L on both electrodes; 0.01 degrees Celsius on the temperature channelStandard
Temperature range0.0 to 65.0 degrees Celsius on the membrane controller; 0 to 60 degrees Celsius on the optical electrodeStandard
Temperature accuracyplus or minus 0.5 degrees Celsius, stated for the membrane controllerStandard
Response timeStated for the membrane electrode only, as under 30 seconds to reach 90 percent of the readingStandard
Zero errorunder 0.1 mg/L on the membrane electrode and under 0.2 mg/L on the optical electrodeStandard
Response time of the optical electrodeNot stated in the materialInformation required
Long-term drift and the interval between calibrationsStated as a calibration every two months for the membrane electrode; not stated for the optical electrodeInformation required
Compensation and outputs
Temperature compensationAutomatic from a sensing element in the electrode, or entered manuallyStandard
Salinity compensationEntered manually, over a range stated as 0 to 50 parts per thousand on the membrane controller and 0 to 60 on the optical controllerStandard
Pressure compensationEntered manually, over a stated range of 50.0 to 120.0 kilopascalsStandard
Analogue output4-20 mA, 0-10 mA or 0-20 mA, selectableStandard
Maximum output loadStated as 480 ohms at 4-20 mA and 960 ohms at 0-10 mA on the membrane controller; 340 ohms at 4-20 mA and 680 ohms at 0-10 mA on the optical controllerStandard
Relay ratingStated as 220 V AC and 30 V DC at 5 A resistive on the membrane controller and at 2 A resistive on the optical controllerStandard
CommunicationRS485, Modbus RTU, with the baud rate selectableStandard
Number of analogue outputsTwo outputs described for the membrane controller and one for the optical controller, which is not stated as a limit in the textInformation required
Installation
MountingPanel, wall or pipe mounting for the membrane controller; panel mounting given for the optical controller, with a floating platform arrangement described for its electrodeStandard
Panel cut-out92.5 x 92.5 mm on the membrane controller and 92 x 92 mm on the optical controllerStandard
SupplyAC or DC 100 to 240 V at 50 or 60 HzStandard
Controller protectionIP65, flame-retardant to the UL94 V-0 ratingStandard
Electrode constructionStainless-steel membrane sleeve with a solid gel on the membrane electrode; stainless steel to grade 316L on the optical electrodeStandard
Electrode cable lengthStated as 5 m as standard and up to 30 m at the longest, on the membrane electrodeStandard
Electrode working pressureStated as 0.01 to 0.05 MPa on the membrane electrodeStandard
Protection of the membrane electrodeNot stated in the material, although the controller is rated IP65Information required

Available models

Selection table
Model Configuration Key ranges Availability
OHR-DO10 Membrane controller with two analogue outputs, two relays and a serial port, for use with the membrane electrode 0 to 200 percent saturation and 0 to 20.00 mg/L; stated accuracy plus or minus 1.5 percent of full scale; panel cut-out 92.5 x 92.5 mm The controller is supplied without its electrode, so the two are ordered as a pair
OHR-DO20 Optical controller for use with the optical electrode, with an analogue output, two relays and a serial port 0 to 20.00 mg/L, stated accuracy plus or minus 0.5 mg/L; panel cut-out 92 x 92 mm The optical route, chosen where the water is still or where membrane maintenance cannot be sustained
DO170 Membrane electrode with a stainless-steel sleeve and a solid gel filling, described as maintenance-free for two years 0.00 to 20.00 mg/L and 0 to 200 percent; under 30 seconds to 90 percent of reading; 0 to 60 degrees Celsius; 0.01 to 0.05 MPa The consumable is the membrane and the electrolyte, and a calibration every two months is stated
DO260 Optical electrode in stainless steel to grade 316L, sealed to IP68, supplied with a cable 0.0 to 20.0 mg/L; under 0.3 mg/L accuracy below 4 mg/L and under 0.5 mg/L above; 0 to 40 degrees Celsius at the electrode The consumable is the sensing cap, and the electrode can be checked in air rather than against a chemical zero
Installation bracket Immersion bracket for the membrane electrode, comprising a terminal head, a base, a protective cage and a 1 m immersion tube Suitable for plastic-bodied and glass-bodied electrodes; internal thread NPT 3/4 The cage is what protects a glass electrode from coarse debris at an open channel

Customization

  • The sensing route, membrane or optical, which decides the electrode, the range and the maintenance regime
  • The electrode cable length, which is quoted at 5 m as standard and available up to 30 m
  • The mounting of the controller, where the membrane controller offers panel, wall and pipe options
  • The relay and output configuration, since the controller can be ordered against a code that fixes the output current range, the relay count and the mounting
  • Whether a record is required, since a logging version of the same family is described in the material

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The response time of the optical electrode, which is stated for the membrane electrode only
  • The protection rating of the membrane electrode, since only the controller and the optical electrode are rated in the material
  • The interval between calibrations for the optical electrode, against the two months stated for the membrane one
  • Long-term drift, and whether a stated measurement uncertainty is available for either route
  • Whether the saturation range on the optical controller is an active measurement or a reserved register
  • The number of analogue outputs on the optical controller, which the text and the terminal description do not agree on
  • The body dimensions of the optical electrode and the cable length supplied with it
  • The sensing cap replacement interval and its part number
  • A calibration certificate and a traceable standard for either electrode
  • An English-language datasheet and an English interface confirmation for both controllers
  • The country of origin and the applicable conformity marking for the range

Frequently asked questions

Membrane or optical electrode?

The optical electrode needs no electrolyte and no membrane, tolerates still water and is sealed to IP68, and its consumable is the sensing cap. The membrane electrode is the older and less expensive route and remains appropriate in moving water where the membrane and the electrolyte are actually replaced on schedule. The question to settle first is not accuracy but whether the site will carry out the maintenance, because an electrode that is neglected reads low whichever principle it uses.

Why does the reading depend on the flow past the electrode?

Because a membrane electrode consumes the oxygen that reaches it. In still water the layer immediately behind the membrane is depleted faster than diffusion can refill it, so the electrode reports less oxygen than the bulk water holds, which is why these electrodes are specified with a minimum velocity past the membrane. The optical electrode consumes nothing, so it has no such requirement, which is the reason it is chosen for tanks and lagoons.

Why do salinity and pressure have to be entered?

Because dissolved oxygen is sensed as a partial pressure and converted to a concentration, and the conversion depends on how much salt is dissolved and on the pressure at the measurement point. The same partial pressure corresponds to less oxygen in seawater than in fresh water, and more oxygen at depth than at the surface. Where both values are left at their defaults the reading carries a systematic error that grows with salinity and with depth.

What has to be confirmed before a quotation?

The water and its expected range of salinity and temperature; the lowest concentration that has to be resolved; whether the sensing route is already fixed by the site or by the maintenance regime available; whether salinity and pressure compensation have to be applied; the number of analogue outputs and relays the installation needs, and what the relays switch; whether the reading has to be logged or networked; and how the controller and the electrode are to be mounted, including the cable length between them.

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