Process Analysis · Conductivity Analyzers

Online Conductivity Analyzer

Panel-mount online conductivity analyzer covering ultrapure water to brine, with automatic or manual temperature compensation, isolated current outputs, relays and a serial port, and a choice of contact or inductive electrodes.

FK-EC480 (11 models) ·

Key specifications

Range
Set by the electrode cell constant: about 0 to 20 microsiemens per centimetre at a constant of 0.01, up to 0 to 600 millisiemens per centimetre on the high specification controller
Accuracy
Stated as 2.0 class on the flagship and high specification controllers and as 1.5 percent of full scale on the compact controller
Temperature
minus 10.0 to 130.0 degrees Celsius, with automatic or manual compensation
Temperature elements
NTC10K, Pt1000, NTC30K or Pt100 depending on the controller, matched to the element fitted in the electrode
Current outputs
Isolated, one or two outputs, settable across the measurement range with a maximum load stated as 750 ohms
Relays
Two relays on the flagship controller and three on the high specification controller, the third available for a cleaning cycle
Communication
RS485 on the Modbus RTU protocol, with optional wireless transmission through an external module
Display
2.8 inch monochrome liquid crystal on the flagship controller and a 4.3 inch colour screen on the high specification controllers, the latter switchable between numeric and trend display
Protection
Stated as IP54 on the flagship controller and IP66 on the high specification controller
Electrodes
Contact electrodes in stainless steel, polysulfone, PBT and graphite, a wide-range digital electrode, and an inductive electrode for fouling and concentrated duties

Conductivity is the one water parameter that can be measured without knowing what is in the water. It does not name an ion or report a concentration, yet it moves the moment anything dissolves, which makes it the standard way of watching a treatment process that is supposed to be removing things. A demineraliser that is working reads low; the same bed a day before exhaustion reads higher; and a condenser leak announces itself as a step in a number that was flat.

An online conductivity analyzer is therefore a process instrument rather than a laboratory one, and its usefulness rests on the electrode staying clean enough for the number to mean something.

Product overview

The range covers four controllers and two general-purpose instruments, together with a family of electrodes spanning ultrapure water to concentrated brine. The controllers differ in display, in the number of isolated current outputs and relays, in protection rating and in the languages they offer, but they share one principle: the measurement range is not set by the electronics at all.

What sets it is the electrode. A cell constant is the geometry term that converts a conductance into a conductivity, and it is chosen by the band of water the plant expects to see. This is why the same controller can be sold into a pure-water loop and into a brine line, and why choosing the controller before the electrode tends to produce a system that is insensitive where it matters most.

How the measurement is made

A contact electrode applies an alternating voltage across two surfaces of fixed area and separation in contact with the water, so that the current it carries is a measure of how freely the dissolved ions move. The alternating drive exists so that the measurement does not polarise the surfaces, and the fixed geometry is what allows the reading to be stated as a conductivity rather than as an arbitrary current.

That arrangement has limits at both ends. In very clean water the current is extremely small, so the cell needs a small constant and the cabling starts to matter. In dirty or concentrated water the surfaces foul and polarise, and the reading drifts for reasons that have nothing to do with the water. The inductive cell answers the second case by encapsulating two coils and letting the water itself provide the coupling, which removes all wetted metal from the measurement and removes the fouling problem with it.

In both cases the result is corrected to a reference temperature before it is displayed, because conductivity rises as the water warms and an uncorrected number cannot be compared with anything.

How to select the right analyzer

Start with the water rather than with the instrument. The band of conductivity expected in normal operation selects the electrode and hence the cell constant, and whether the water fouls a wetted surface decides whether a contact electrode is viable at all. Everything the controller offers is secondary to those two facts, because no amount of signal processing can recover a measurement the electrode cannot make.

Then confirm that the temperature element in the electrode matches what the controller expects, since a mismatch leaves the compensation unavailable and the reading incomparable. Only after that is it worth settling the electrical detail: how many outputs the receiving system needs, what the relays have to drive, whether a record is required, and whether the reading has to leave the panel.

Measurement limitations and selection considerations

The reading is a bulk property of the water, so it cannot distinguish between two dissolved species and it says nothing about the water being biologically or chemically fit for use. It is also the parameter most easily compromised by installation: an electrode mounted where a dead volume forms, where an air pocket can collect, or where the pipe does not run full will report something, and that something will be wrong in a way that looks like plant behaviour rather than instrument error.

The material describes these failure modes and the arrangements that avoid them, which is unusual and is carried forward because it is the most practically useful part of it. Two figures that a buyer would normally ask for are absent: the compensation coefficient the controllers apply, and the working life of the electrodes. Until the coefficient is known, a limit written against a compensated reading carries an unquantified uncertainty, and the page states that rather than implying a precision the material does not support.

Features

  • A single controller family covering pure water to concentrated brine, because the working range is set by the electrode constant rather than by the electronics
  • A choice of contact and inductive electrodes, so a duty that would foul a wetted electrode in days can still be measured with the same controller
  • Derived parameters on the high specification controller, including dissolved solids, resistivity, salinity and concentration, from the same measurement
  • Automatic or manual temperature compensation, with the element fitted in the electrode so that the controller is corrected at the point of measurement
  • Isolated current outputs and up to three relays, the third available to sequence a cleaning cycle rather than to report a measurement
  • A serial port on a standard industrial protocol, with an optional external module for transmission to a remote system
  • A trend display on the high specification controller alongside the numeric reading, which is how a drifting bed or a slowly fouling electrode becomes visible

Technical specifications

Every value below is taken from source documentation. Where a parameter is not stated in the available material it is marked as information required rather than estimated.

Measurement
Conductivity rangeDetermined by the cell constant of the electrode fitted: about 0.02 to 2 microsiemens per centimetre at 0.01, 1 to 20 at 0.1, 10 to 2000 at 1.0 and 1 to 200 millisiemens per centimetre at 10.0Standard
Range of the high specification controller0 to 600 millisiemens per centimetre for conductivity, with dissolved solids to 300,000 ppm, resistivity from 0.05 to 18.18 megohm centimetres, salinity to 100 parts per thousand and concentration from 0 to 100 percentStandard
Accuracy2.0 class on the flagship and high specification controllers; 1.5 percent of full scale on the compact controllerStandard
Temperature rangeminus 10.0 to 130.0 degrees CelsiusStandard
Temperature compensationAutomatic or manual; the compensation brings every reading to a common reference temperatureStandard
Compensation coefficient usedNot stated in the material, although the coefficient is a property of the ions present and not of the instrumentInformation required
ResolutionNot stated in the material, and it follows from the cell constant rather than from the controllerInformation required
Response time and stabilisationNot stated in the materialInformation required
RepeatabilityNot stated in the materialInformation required
Outputs, relays and communication
Current outputsIsolated, one on the flagship controller and two on the high specification controllers, settable across the measurement rangeStandard
Maximum load750 ohms, with an output accuracy stated as plus or minus 0.2 percent of full scale on the flagship controller and plus or minus 0.1 percent on the high specification controllerStandard
RelaysTwo on the flagship controller and three on the high specification controller, at 250 V AC and 3 A or 5 A respectivelyStandard
CommunicationRS485, Modbus RTUStandard
Wireless transmissionAvailable through an external module, described as optional and supporting either a wide-area or a cellular connectionStandard
Data loggingDescribed on the high specification controller, at a stated capacity of 500,000 recordsStandard
Interface languagesChinese on the flagship controller; Chinese, English, Spanish and Korean on the high specification controllerStandard
Supply220 V AC on the flagship controller and a wide AC or DC range on the high specification controllerStandard
Electrodes
Contact electrodesStainless steel at constants of 0.01, 0.1 and 1.0; polysulfone at 10.0; PBT and graphite for general dutiesStandard
Wide-range digital electrodeConstant of 0.22, covering 0.1 to 500 millisiemens per centimetre, for high salinity and strongly acidic or alkaline dutiesStandard
Inductive electrodeCovering 500 microsiemens to 2000 millisiemens per centimetre, for duties where a contact electrode would foul or polariseStandard
Temperature elementFitted in the electrode and matched to the controller, since a mismatch prevents the compensation from being appliedStandard
Working pressureStated per electrode, from 0.4 to 0.7 megapascals on the stainless-steel rangeStandard
Temperature limit of the electrodesStated as 50 to 60 degrees Celsius on the electrodes listed, below the 130 degree limit of the controllers themselvesStandard
Cable length suppliedStated as 5 m on the electrode and controller combinations described in the materialStandard
Electrode life and cleaning intervalNot stated in the materialInformation required
Installation
MountingPanel mounting for the controller, with top, flanged, pipe, flow-through, side wall and immersion arrangements described for the electrodesStandard
Panel cut-outStated for the controller families as a square opening sized to the enclosureStandard
ProtectionIP54 on the flagship controller and IP66 on the high specification controller, against a housing described elsewhere in the material as IP65Information required
Working temperature0 to 60 degrees Celsius for the controllersStandard
Installation requirementsThe material sets out the arrangements to avoid, including a dead volume at the electrode, an air pocket in the cell and a pipe that does not run fullStandard

Available models

Selection table
Model Configuration Key ranges Availability
FK-EC480 Compact single-channel controller with a digital display, for general water duties Stated accuracy 1.5 percent of full scale The entry model, where a reading is wanted at the panel and a full parameter set is not
SIN-TDS210 Flagship single-channel controller with a monochrome display, one current output, two relays and a serial port Stated accuracy 2.0 class; range set by the electrode constant; temperature to 130 degrees Celsius; IP54 The general-purpose instrument for a treatment train, where several electrode types may be used over the life of the plant
SIN-EC-E1 Single-channel controller with a colour screen, two current outputs, three relays and data logging 0 to 600 millisiemens per centimetre; dissolved solids to 300,000 ppm; resistivity from 0.05 megohm centimetres; IP66 The specification for a duty where the reading drives the plant and has to be recorded
SIN-EC-E2 Two-channel version of the same controller, able to serve two sensors As the single-channel controller, with two sensors connected The instrument for a train where the feed and the product are monitored at one point of control
DC2100 General-purpose controller described in the material as able to accept pH, ORP, conductivity, dissolved oxygen, turbidity or suspended solids Stated as a standard serial interface at IP54, in a 100 x 100 x 150 mm enclosure with a 93 x 93 mm cut-out Carried as described, since it is a multi-parameter instrument rather than a dedicated conductivity analyzer
TDS-8002 and ADE3500 Wide-range digital electrode and inductive electrode, for high salinity, strongly acidic or alkaline and fouling duties TDS-8002 from 0.1 to 500 millisiemens per centimetre at a constant of 0.22; ADE3500 from 500 microsiemens to 2000 millisiemens per centimetre These are the electrodes that extend the family beyond what a wetted contact cell can survive

Customization

  • The controller, which differs in display, output count, relay count, protection rating and interface languages
  • The electrode, which is selected by the band of conductivity and by how much the water fouls a wetted surface
  • The cell constant, which sets the working range and cannot be compensated for electronically
  • The temperature element fitted in the electrode, which has to match what the controller expects
  • The supply, since the high specification controller accepts a wide AC or DC range
  • Whether wireless transmission is required, which is added as an external module rather than built into the controller

Certification and compliance

Certification documents not yet supplied

Certifications are only published once a certificate copy can be produced, so this section is deliberately empty rather than populated with assumed approvals. Tell us which approvals your application requires and we will confirm what is available for this instrument.

Parameters still to be confirmed

The following are required for a complete specification but are not stated in the documentation supplied to us. They are listed rather than estimated:

  • The temperature compensation coefficient or coefficients the controllers apply, which is a property of the ions present rather than of the instrument
  • The resolution of each range, which follows from the electrode constant and is not stated
  • The response time and the stabilisation period after a change in the water
  • Repeatability, as distinct from the stated accuracy class
  • The protection rating, since the specification tables give IP54 and IP66 and the descriptive section gives IP65 for the housing
  • The panel cut-out dimension for each controller family
  • The cable length and the connector supplied with each electrode
  • The working life of the electrodes and the recommended cleaning interval
  • Whether an English interface is available on the flagship controller, which is listed with a Chinese interface only
  • Electrode pressure and temperature limits for the inductive electrode, which are given without a pressure figure
  • A calibration certificate and traceable conductivity standards for the range
  • An English-language datasheet for each controller and electrode

Frequently asked questions

How is the working range decided?

By the cell constant of the electrode rather than by the controller. A cell of small constant produces a larger signal in clean water and is used for pure and ultrapure duties, while a large constant keeps the signal in range in a concentrated solution. One controller can therefore cover a very wide span, but only by changing the electrode, and a buyer who selects the electronics first and the electrode afterwards is likely to end up with a range that is insensitive exactly where the process operates.

What does temperature compensation actually do?

It converts every reading to the value the water would give at a common reference temperature, so that measurements taken on different days and at different temperatures can be compared with each other and with a limit. Conductivity rises with temperature, so without compensation a reading taken in the afternoon simply looks higher than one taken in the morning. The coefficient applied depends on the ions present, and where the composition is unknown a general figure is used and the residual error becomes part of the uncertainty.

When is an inductive electrode needed?

When a wetted electrode would foul or polarise faster than it can be cleaned. Slurry, pulp, oily water and concentrated solutions all attack a contact cell, either by coating the electrodes or by forcing them into polarisation at high conductivity. An inductive cell keeps all metal out of the water and couples through it instead, which removes both problems, at the cost of being unable to measure very low conductivity where a contact cell with a small constant is the only workable option.

What has to be confirmed before a quotation?

The band of conductivity to be covered, with the lowest and highest values expected in normal operation, since that selects the electrode and the cell constant; the composition and temperature of the water and how much it fouls; whether the temperature element in the electrode matches the controller; whether dissolved solids, resistivity or salinity are also required; how many outputs and relays the installation needs and what they drive; whether the reading has to be logged or transmitted; and where the electrode can be installed, including whether a bypass is available for cleaning and calibration.

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0 to 200 percent saturation and 0 to 20.00 mg/L or ppm, with a temperature channel from 0.0 to 65.0 degrees Celsius
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0 to 20.00 mg/L or ppm, with the saturation range carried as a reserved parameter; electrode temperature 0 to 60 degrees Celsius
Accuracy
plus or minus 1.5 percent of full scale on the membrane controller; plus or minus 0.5 mg/L on the optical controller; temperature to plus or minus 0.5 degrees Celsius
Compensation
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Tiers and displays
4.3 inch display on the flagship; 2.8 inch on the upgrade and economy tiers
Case size
151 x 144 x 118 mm flagship; 100 x 100 x 150 mm upgrade; 96 x 96 x 112 mm economy
pH range
-(2.00~16.00) pH on the flagship, with antimony electrode support; 0~14 pH on the upgrade and economy tiers
ORP range
±2000 mV on the flagship; -1000~+1000 mV on the economy tier; -1000~+1000 mV on the upgrade tier with ±2000 mV made to order

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