Product type

Material Testing Machines

In this catalogue the material testing machines type is made up of torque instruments: a tester that measures the torque applied to a screw or a threaded joint, a fixture that holds a bottle or a closure while its cap is turned, a breakaway instrument for the shut-off of a powered driver, and a calibrator that checks a torque wrench against a reference. The neighbouring types cover hardness, tensile strength and surface texture, and a tensile frame is not part of this page.

What a material testing machine is

In this catalogue the material testing machines type is made up of torque instruments: a tester that measures the torque applied to a screw or a threaded joint, a fixture that holds a bottle or a closure while its cap is turned, a breakaway instrument for the shut-off of a powered driver, and a calibrator that checks a torque wrench against a reference. The neighbouring types cover hardness, tensile strength and surface texture, and a tensile frame is not part of this page.

What unites the group is the quantity rather than the specimen. A torque test applies a rotation and measures the moment at which something happens - a fastener seats, a cap starts to turn, a joint slips, a tool reaches its setting. The result depends on the thread, the lubrication, the washer, the speed of tightening and the stiffness of the fixture as much as on the parts, so the test is a property of the assembly and the method rather than of the material alone.

That is why the choice within the type is dominated by two questions: what turns and what is held still. A tester that measures a powered screwdriver needs a transducer inline with the bit; a cap tester needs a clamp for the container and a drive for the cap; a wrench calibrator needs a fixed lever and a reference transducer. This page covers those configurations and the boundary against the mechanical test types next to it.

How a material testing machine measures

The sensing element is a shaft with strain gauges bonded to it in a bridge. Torque twists the shaft, the gauges change resistance, and the instrument converts the bridge output into a torque. Two consequences follow. The shaft has to be in the load path, so the instrument either rotates with the tool or holds the reaction; and the stiffness of everything between the transducer and the joint is part of the reading. A compliant fixture stores energy and releases it, which shows up as a peak that the joint never saw.

The event being measured decides the mode. A seating torque is read while the fastener is turned slowly to its final position. A breakaway torque is the peak at the instant a tightened joint begins to move, which is a different figure from the torque that produced it. A powered driver delivers torque in pulses and its shut-off is a transient, so the instrument has to capture and hold a peak and its sampling has to be fast enough to see it. Reading a peak-hold display without knowing which event it captured is the commonest way to get a number that cannot be repeated.

Calibration is a separate duty that uses the same sensing technology. A torque wrench calibrator presents a known lever arm and a reference transducer, and the wrench is checked against that reference; its traceability comes from the lever and the transducer’s own calibration. A tester that measures a joint is not a calibrator, because its result depends on the joint rather than on a known input, and a calibrator is not a production gauge, because it is built to accept a tool rather than a product.

Configuration choices

Most of the specification is fixed by these decisions rather than by the accuracy class. Each one constrains the next, which is why they are settled in order.

ConfigurationOptions to fixWhat it actually decides
What is held and what turns The tool rotates and the joint is fixed, the joint rotates and the tool is fixed, or the tool is checked against a fixed leverThe mechanical arrangement, and therefore which instrument shape can do the job at all.
Measurement mode Seating, breakaway, first movement, the peak of a pulse train, or a continuous traceWhich event the number represents. Two modes on the same joint give two different figures, both correct.
Capacity and the bottom of the range The maximum torque, and the resolution available at the low end of itWhether a small fastener is measured or merely turned. A large capacity usually costs resolution where small work happens.
Transducer arrangement A rotary transducer inline with the drive, a reaction transducer, or a replaceable detector headWhether the tool can be used normally, and whether one instrument can cover several drive sizes.
Drive and interface to the item Square drive size, bit holder, chuck, or a clamp sized to the containerWhether the item mounts without an adapter that adds compliance or offset.
Peak capture and sampling Peak hold, first-peak detection, and the rate at which the signal is sampledWhether a transient from a powered tool or an impact driver is recorded at all, and whether the peak shown is the one that mattered.
Fixturing and clamping The clamp, the joint simulator, the lever arm, and the way the reaction is takenHow much of the reading comes from the fixture. A compliant clamp reports the clamp as well as the joint.
Reference and calibration provision A built-in reference, a supplied lever and weights, or an external calibration serviceWhether the instrument can be shown to be reading correctly, which is what a torque specification usually requires.

How to choose a material testing machine

FactorWhy it decides the answerHow to settle it before enquiring
The torque band The minimum and the maximum settle the capacity, and the minimum is the one usually lostGive both, and say where most of the work sits.
The event to be measured Seating, breakaway, peak and calibration are different measurementsDescribe what the fastener or the tool is doing at the moment the figure is taken.
Whether the tool or the assembly is under test A calibrator checks the tool; a tester checks the jointState whether the result is a tool setting or a product characteristic.
The drive and the item’s geometry It decides the transducer interface and whether an adapter is neededGive the drive size, the bit or the container, and the access around it.
Whether the torque is steady or pulsed A pulse needs peak capture at a sampling rate that sees itSay whether the tool is hand-driven, clutched or impact, and at what speed it is used.
Whether the result is recorded Statistics, limits and an output change the instrument classState whether readings are written down, stored, or sent to a line system.
Whether traceability is required A calibration chain needs a reference lever and a calibrated transducerSay whether a certificate is required, and what the quality system expects to see.

If any of these are still open, send what is known. A quotation can be issued against a described joint and refined once the gaps are filled.

The nearest alternatives

These are the types an enquiry for a material testing machine usually turns out to be, and the point at which the choice is genuinely decided.

Nearest alternativeWhat separates it from a torque instrument
Hardness testers Measures resistance to indentation in the material itself, on a prepared surface. A torque result describes an assembly and its friction, and no conversion exists between the two.
Tensile testing machines Pulls a specimen to failure and reports force against extension. A torque test may break a joint, but the figure is a moment about an axis and the specimen is the assembly rather than a material coupon.
Surface roughness testers Measures the texture of a surface. A thread can meet a roughness callout and still give a different torque, because lubrication and geometry move the friction that the torque depends on, which is why the two are specified and measured separately.

Hardness, tensile and torque all describe how a part behaves under load, and they answer different questions: what the material is, how much load it carries, and how the assembly tightens. A drawing that names more than one needs more than one instrument.

What to include in the enquiry

The first reply can be a quotation rather than a set of questions if the enquiry carries these. Where a figure is not known, send the duty description and we will confirm what it implies.

  1. What is tightened or measured, and the tool or container involved
  2. The torque band, at both the minimum and the maximum
  3. The event to be measured: seating, breakaway, peak, or tool calibration
  4. The drive size, and how the item is held
  5. Whether the torque is steady or pulsed, and the speed at which it is applied
  6. Whether traceability or recording is required, the quantity, destination port and required delivery date

Available products

5 models in Material Testing Machines

Bench torque wrench calibrator with an orange body, a blue control panel carrying a red numeric display and a keypad at the left, a horizontal load beam across the top with a mounted wrench and a black handwheel at the right

HB-10N (6 models) · Material Testing Machines

Torque Wrench Calibrator

Bench calibrator for torque wrenches from 1 to 5000 N·m, with a lever loading arm, height and length adjustment, peak hold and an RS232 link.

Range
1.00 to 10.00 N·m up to 500 to 5000 N·m, in twelve single-range sizes
Accuracy
±1.0%
Measurement modes
TRACK and PEAK
Units
N·m, kgf·cm and lbf·in
White display unit with a two-row liquid crystal display and a grid of coloured keys on the left, joined by a coiled cable with blue connectors to a black cylindrical detector head fitted with a hex bit

HDP-5 (4 models) · Material Testing Machines

Screw Torque Tester with Detector Head

Screw torque tester with a cable-connected detector head, for checking the torque of screws already tightened, with peak hold, averaging and stored readings.

Torque range
0.015 to 0.500 N·m and 0.15 to 5.00 N·m, two sizes each in two variants
Accuracy
±1.0% with three digits, inside the lower tenth of the range
Measurement modes
TRACK and PEAK
Direction
Clockwise and counter-clockwise, shown on the display
Front panel of a torque meter with a three-and-a-half digit liquid crystal display at the upper left, a zero-adjust knob, capacity and mode selector switches in the middle and a square drive socket on the right

HIT-10000S (3 models) · Material Testing Machines

Split-Type Impact Torque Tester

Split-type impact torque tester for powered wrenches and hammers, with a separate transducer, TRACK, PEAK and PPEAK modes and three large-capacity sizes on a colour touch display.

Torque range
100 to 1000 N·m, 200 to 2000 N·m and 300 to 3000 N·m, one per size
Accuracy
±1.0%
Measurement modes
TRACK, PEAK and PPEAK
Units
N·m, kgf·cm and lbf·in
Front panel of a yellow torque meter with a three-and-a-half digit liquid crystal display at the upper left, a power rocker and a round reset button on the left, capacity and mode selector switches in the middle and a square drive socket on the right

HP-10S (5 models) · Material Testing Machines

Electric Screwdriver Torque Tester

Bench torque tester for setting the clutch of electric screwdrivers, with five ranges, three units, ten stored readings, peak hold and an RS232 link.

Torque range
0.015 to 20.00 N·m across five sizes
Accuracy
±0.5% of reading ±3 digits on four sizes; ±1.0% on the largest
Measurement modes
TRACK and PEAK
Units
N·m, kgf·cm and lbf·in
Bench closure torque tester with a yellow housing, a sloped control panel at the left, a horizontal slide carrying two upright brass chucks in the middle and a handwheel at the right

HT-10A (4 models) · Material Testing Machines

Bottle Cap Torque Tester

Bench closure torque tester with adjustable chucks, upright or inverted clamping, four ranges and peak hold for cap tightening and opening force.

Torque range
0.015 to 20.00 N·m across four sizes
Accuracy
±0.5% within 10% of range ±3 digits; ±1.0% on the largest size
Measurement modes
TRACK and PEAK
Units
N·m, kgf·cm and lbf·in

Also in Industrial Testing Equipment

Other product types in this category

Every type we quote for under Industrial Testing Equipment. A type with no link yet is still quoted for - it is described on the Industrial Testing Equipment overview, and gets a page of its own as soon as a model is published against it.

Frequently asked

Material Testing Machines questions

Is a torque tester the same as a torque wrench calibrator?

No. A calibrator applies a known lever and a reference transducer so that a wrench can be checked against it; the result is a statement about the tool. A tester measures the torque in a real joint or on a real cap, and the result is a statement about the assembly. A calibrator can confirm a wrench’s setting and still tell you nothing about the torque that setting produces on a lubricated thread.

Why does the measured torque differ from the tool’s setting?

Because the setting describes the tool and the reading describes the joint. Friction in the thread and under the head, lubrication, washer condition, engagement length and tightening speed all consume part of the torque, and a clutch or a shut-off mechanism responds to its own dynamics. The gap is not an instrument error; it is the reason a joint is tested rather than assumed.

Can one instrument cover every size on the line?

Usually not well. Capacity at the top and resolution at the bottom pull against each other, so an instrument sized for the largest fastener is a poor gauge for the smallest. Where the range is wide, two instruments or a replaceable detector head is the practical arrangement. Send the smallest and largest torque together, and say which end is used most.

Quoting for Material Testing Machines

Send the specification and we will confirm the matching model, availability and lead time. Minimum order quantity is 1 pc.

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Request a quotation - Material Testing Machines

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Items held in stock are dispatched within 48 hours of order confirmation. Customized specifications are produced to order and typically ship within 2 to 10 days. Transit time then depends on the shipping method and destination.

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